BIG DAISHOWA High Performance Tooling Solutions Vol 2

C-CUTTER MINI OVERVIEW

ULTRA HIGH FEED CHAMFER MILL Compact design with 4 inserts & small cutting diameter. High performance chamfer cutter achieves ultra high feed rate by reducing the cutting diameter to the lowest limit.

Tap Hole Chamfering

Counter Bore Chamfering

Back Chamfering Face Milling Chamfering

Chamfering

A VARIETY OF INTERFACES AVAILABLE

FOUR INSERTS, SMALL DIAMETER AND NEW COATING ACHIEVE A TRIPLE EFFECT

EFFECT 1 — Maverick Design with Ultra High Feed by 4 Inserts Compared with 1 or 2 inserts per cutter, a 4 insert cutter multiplies the feed rate. EFFECT 2 — Increased Spindle Speed by Ultra Compact Diameter A smaller tool diameter means faster spindle speeds. EFFECT 3 — Latest Coatings [ACP200/300] Increases the Cutting Speed Wear resistant multi-layer PVD coating increases the cutting speed.

C-CUTTER MINI

Competitor's Cutter

Considerably Improved!

No. of Teeth

Spindle Speed

Feed Per Tooth

Feed Rate =

Cutting Speed x Cutting Diameter

Spindle Speed

Small cutting diameter and 4 inserts.

Large cutting diameter with only 1 or 2 inserts.

Small dia.

General Products

C-CUTTER MINI (ST12-C116-45B-25)

GREATER CUTTING EFFICIENCY 8 TIMES

Small Diameter

Chamfering diameter Number of inserts Cutting speed Vc (m/min) Spindle speed n (min-1)

ø29

ø13.5

Inscribed Circle Ø.130

Cutting Conditions Workpiece: S55C Chamfering Amount: C1 Feed Per Tooth fz: .1mm/t

2

4

UP UP

150

300

HEX INSERT Highly-efficient back chamfering from 5mm starting hole diameter.

7,040

1,646

UP

Feed Vf (mm/min)

Much Higher!

2,820

329

50

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