SPERONI Tool Presetting & Management Vol. 2

High-quality, state-of-the-art solutions in tool presetting, measuring and tool management for increasing our customers’ manufacturing productivity. The SPERONI brand provides quality solutions that add value to manufacturing operations for companies worldwide.

TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS VOL. 2

Update photo with hi-res

COMPANY HISTORY TOOL MANAGEMENT

4-5

6-17

INTELLIGO

8-9

SPI UBI

10-13 14-16

AUTO-COOLING SHRINK SYSTEM

18-23

PRO SHRINK TUBECHILLER 1100

20-23

PRESETTERS

24-49

PRESETTER OVERVIEW

26-27 28-31 32-37 38-49

ESSENTIA

MAGIS

FUTURA

CONTROL SOFTWARE

50-59

SOFTWARE OVERVIEW

52 53 54 55

SIMPLE VISION & ESSENTIA

EDGE

EDGE PRO

CONTROL SOFTWARE OPTIONS

56-59

ACCESSORIES & MAINTENANCE

60-71

ADAPTERS

62 63 64 64 64 64 65 65 65 65 68 68 69 70 71

SECOND CCD CAMERAS DEDICATED OPTICS

ARM EXTENSION

TOUCH-SCREEN MONITOR

BATTERY BACKUP LABEL PRINTER LASER PRINTER

DATA CLIP

CLEANING PUTTY

TOOL PRO KOMBI GRIP

66-67

TOOLING MATE

SPINDLE CLEANERS

DYNA TEST

SERVICE & TRAINING

Our mission is to deliver high-quality, state-of-the-art solutions in tool presetting, measuring and tool management for increasing our customers’ manufacturing productivity. The SPERONI brand provides quality solutions that add value to manufacturing operations for companies all over the world. MODULARITY: The modular design allows for multiple configurations — offering customized solutions in standard products and guarantee compatibility with future upgrades. REPEATABILITY: The pearlitic cast iron design provides thermal stability — guaranteeing precision and repeatability, and eliminating the need for frequent recalibration. LONGEVITY: With more than 50 years of experience manufacturing future-proof technology so your machine evolves with you. UNPARALLELED ACCURACY: The combination of carefully selected components like the HEIDENHAIN scales, height precision guideways, Sony ® CCD Camera, Dell ® PC all function together to guarantee +/-.00008" precision. VARIETY: SPERONI offers products and solutions in the fields of tool preset, measurement and management, and quality inspection of the manufacturing process. ALL ENCOMPASSING: SPERONI is directly involved in all phases of the manufacturing process.

TOOL MANAGEMENT SIMPLE AND SECURE TOOL DATA TRANSFER INTELLIGO

8-9

SPI

10-13

SPI OVERVIEW SPI SCANNER

10 11 12 13 13 13

SPI LITE

LIST FUNCTION

SPI DIRECT SPI CLIENT

UBI

14-16

UBI OVERVIEW

14 15 16

UBI CONFIGURATION

UBI CONTROL AND SOFTWARE

TOOL MANAGEMENT

INTELLIGO Tool Management Solution Software

The INTELLIGO solution offers various features such as warehouse management, location management, cost management, tool assembly/disassembly management, and post-processor management. Additionally, it provides a central database to manage tool assemblies, individual components, tool jobs, and kits. This eliminates the need for duplicate data and ensures better organization.

FEATURES • Manage your warehouse and streamline manufacturing processes • Organize every facet of your tool resources

• Optimize tool resources and have the right tool in the right location at the right time • Knowledge center organizes all information in a single place

THE INTELLIGENT TOOL ROOM FOR INDUSTRY 4.0 Effectively manage your warehouse, optimizing production processes and easily organizing every aspect of your tool resource.

Tool Regrind

Production

Quality Assurance

Tool Presetting & Measuring

Tool Assembly / Disassembly

Incoming Goods / Outgoing Goods

Purchasing & Warehouse

Controlling / Management

Design, CAD, CAM

Tool Preparation List

ease of use smart

integrated user friendly upgradable

assistance customer care connected modular

TOOL MANAGEMENT

Manage Your Tools and Optimize Your Production Processes Streamline your process and increase efficiency with these three simple steps: plan, preset, and produce.

01 03

PRESET: Preset your tools and digitalize your data simply, accurately and mistake-free.

PLAN: Plan and organize your workflow to maximize efficiency

PRODUCE: Transfer your tools’ offset data to the cnc machine and begin your production

FEATURES

Tool Assembly/Disassembly

Tool Room Layout

Reporting & Business Intelligence

Tool Preparation List

Purchasing & Warehouse Management

Tool Job/Kit Management

TOOL MANAGEMENT SYSTEM SINCE 1982 In 1982, together with FIAT (currently FCA - Fiat Chrysler Automobiles), SPERONI took the centralized TOOL ROOM and Tool Management System application to the next level. Between 5,000 and 6,000 different cutting tool assemblies delivered on time every day on scores of machine tools on 5 automotive-engine-machining lines, as reported in AM - 1989*:

"The on-time delivery every day of the right tool to the right machine when running 5,000-6,000 different cutting-tool assemblies on scores of machine tools on five automotive-engine-machining lines is quite an achievement. These are the contributions of a computerized tool presetting and management system to the smooth running of Fiat’s Termoli 3 engine plant."

TOOL MANAGEMENT

SPI (SIMPLE POST INTERFACE) Transfer Your Tool Offsets Simply, Accurately and Mistake-Free SPI is the simplest and safest way to transfer your tools’ offsets to your CNC machine, as well as to keep your tool data under control. SPERONI SPI is the simplest step toward digitalizing your tool management processes.

TOOL MANAGEMENT

SPI | SCANNER (SIMPLE POST INTERFACE | SCANNER) The Solution to Keep Your Tool Data Managed and Under Control

FEATURES • A single device interfaced with all your numeric controls • Additional functionality when integrated with the intelligo tool management solution

• Optional UBI collection / deposit functions

DIGITALIZING YOUR PRODUCTION CAN BE EASY SPERONI SPI is the cost-effective solution for tool identification and data transmission. You will benefit from correct and complete tool data being transmitted to your machine controllers. SPI Scanner is extremely flexible and can be coupled with SPERONI’s UBI and INTELLIGO solutions for complete management of your tool room and production.

Catalog Number

Description

32.230.201 32.230.202 32.230.205 32.230.212 32.230.213 32.230.221 32.230.222 32.230.223 32.230.224 32.230.225 32.230.226 32.230.227

SPI Server Software

SPI License

SPI PC Hardware for INTELLIGO Station

SPI Scanner

SPI Client

SPI NC Format — Fanuc

SPI NC Format — Heidenhain SPI NC Format — Siemens SPI NC Format — Mitsubishi SPI NC Format — OKUMA SPI NC Format — HAAS SPI NC Format — MAZAK

• Requires a network interface

PRESET / MEASURE / SAVE

SPI SCANNER LOADS OFFSETS

SPI | LITE (SIMPLE POST INTERFACE | LITE) Easy - Accurate - Safe

FEATURES • Easy transfer of offset data measured from your tool presetter to the machine control • Configure SPI post formats for any control with ease

• Intuitive and easy-to-use graphic interface • Customizable to meet workflow requirements

TRANSFERRING TOOL OFFSETS TO YOUR CNC MACHINE IS SIMPLE AND QUICK Measure your tool assemblies with your SPERONI Tool Presetter, print a label with a QR code and scan it with SPI Lite to enter the correct data in the appropriate field on your numeric control. Eliminates manual data entry and human input errors.

Catalog Number

Description

32.230.300 32.230.301

SPI Lite Scanner SPI Lite License

• Requires a USB or Serial port on the NC control

SPI | LITE SCAN

PRINT LABEL / QR

LOAD TOOL OFFSETS

PRESET / MEASURE / SAVE

LIST FUNCTION All Your Tool Offsets Can Be Loaded With One Simple Scan

Measure all the needed tool assemblies with your SPERONI Tool Presetter and print a single QR code. Scan the QR code using your SPI Scanner to load all your tool offset data in the appropriate fields on your numeric control. Efficient and mistake-free.

PRESET / MEASURE / SAVE GENERATE OFFSET FILE

SPI SCANNNER LOADS ALL OFFSETS

SPI DIRECT Your Tool Data Into the NC without Additional Hardware

SPI CLIENT Install This App in Any PC and Transfer Your Tool Data

TOOL MANAGEMENT

UBI Easily Locate Tools

The electronically controlled UBI station gives maximum flexibility to allocate and manage all tool components and tool assemblies. The required INTELLIGO software will allow and manage access to the entire cabinet, individual drawers or drawer compartments for your specific UBI module.

FEATURES • LED lights indicate storage location

• Direct interface to SPERONI INTELLIGO tool management system • Real-time stock status

• Control system for safe withdrawal of any component • Large variety of drawer sizes to fit different components

Large Variety of Customizable Drawer and Compartments Sizes

Simple and Direct User-Friendly Graphic Interface

LED Lights Indicate Storage Location

Cabinet Dimensions

Catalog Number

Drawer Qty.

Description

32.230.500 32.230.501 32.230.502 32.230.503 32.230.504

UBI - Module A UBI - Module B UBI - Module C UBI - Module D UBI - Module E

7 9

28.5 (725mm)

28.3 (718mm)

43.3 (1100mm)

6 9

• Requirements for UBI module A, B, C, D or E: Industrial Brand Windows PC-based control with 24“ touch screen monitor, keyboard and mouse configured with INTELLIGO for UBI module • For module configurations see pg. 15 • Components can be purchased separately; see pg. 16

TOOL MANAGEMENT

UBI-MODULE A

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

1 1 1 1 1 1 1

54 36 24 16 12

1.6 (40.5mm) 2.9 (74.5mm) 4.8 (123.0mm) 4.8 (123.0mm) 6.8 (172.5mm) 4.8 (123.0mm)

3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm) 5.8 (147.5mm) 3.9 (98.0mm) 11.7 (296.5mm)

1.4 (36.0mm) 1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm)

3.0 (75mm)

3.9 (100mm)

5.9 (150mm) 11.8 (300mm)

Configurable individual pockets for tool assemblies

• Electronic locking drawer system included

UBI-MODULE B

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

3.0 (75mm)

2 3 2 1 1

54 24 16 12

1.6 (40.5mm) 4.8 (123.0mm) 4.8 (123.0mm) 6.8 (172.5mm) 4.8 (123.0mm)

3.9 (98.0mm) 3.9 (98.0mm) 5.8 (147.5mm) 3.9 (98.0mm) 11.7 (296.5mm)

1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm)

3.9 (100mm)

5.9 (150mm)

• Electronic locking drawer system included

UBI-MODULE C

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

1 7 1 2

54 36 24 12

1.6 (40.5mm) 2.9 (74.5mm) 4.8 (123.0mm) 6.8 (172.5mm)

3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm)

1.4 (36.0mm) 1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm)

3.0 (75mm)

3.9 (100mm)

• Electronic locking drawer system included

UBI-MODULE D

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

5.9 (150mm)

The internal configuration is customizable with optional components.

• Electronic locking drawer system included

UBI-MODULE E

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

3.9 (100mm)

The internal configuration is customizable with optional components.

• Electronic locking drawer system included

TOOL MANAGEMENT

SI Control & Software for UBI Station

FEATURES • User and password management • Drawer configuration

• Location ID assignment and management • Expandable and upgradeable

Integrated Control Integrated enclosure containing a Windows PC-based control with 22" monitor, keyboard and mouse configured with INTELLIGO for UBI module.

UBI 01

UBI 02

UBI 03

UBI 04

UBI 05

Catalog Number 32.230.525

• Requires at least one SPERONI UBI Hardware Configuration

Free Standing Control for UBI Station E.TM.PC02.UB

Your Drawer Cabinet Free-Standing Control Free-standing Windows PC-based control with 22" monitor, keyboard and mouse configured with INTELLIGO for UBI module for your drawers/shelves management.

Software Module INTELLIGO for UBI software-only module to be installed on customer-provided PC for your drawers/shelves management.

Catalog Number 32.230.527

Catalog Number 32.230.526

Your Drawers / Shelves

Your PC

Your Drawers / Shelves

SHRINK SYSTEM COMBINATION SHRINK AND COOLING SYSTEM PRO SHRINK

21-22

PRO SHRINK TUBECHILLER 1100 PRO SHRINK ACCESSORIES

21 22

AUTO-COOLING SHRINK SYSTEM

SPERONI PRO SHRINK TUBECHILLER 1100 SHRINK RANGE: Ø.188"-1.260" (Ø3-32mm) for Carbide Shanks Ø.236"-1.260" (Ø6-32mm) for HSS Shanks

SPERONI PRO SHRINK TUBECHILLER is a combination shrink and cooling system. The temperature of the shrink fit chuck is continuously measured during the inductive heating process. Once the shrink chuck has reached the predefined temperature, the process stops, eliminating the potential to overheat the chuck.

FEATURES • Manual operation with power button or automatic operation with parameters • Automatic shrinking with pyrometer (tempcontrol) • Addition of a unit to set up the length • Pedal switch for “hands-free” use I4.0 Device functions

• Tool data reading through RFID chip, data matrix code or QR code • Integrated USB and RS 242 data interfaces for network integration • Data transfer for statistical evaluations and documentation

COMES STANDARD WITH PYROMETER TECHNOLOGY COIL The pyrometer technology in the shrinking unit ensures that only the necessary temperature is applied during the shrinking process. The temperature of the shrink chuck is continuously measured during the inductive heating process. As soon as the shrink chuck has reached the predefined temperature, the heating process stops automatically. Overheating of the tool holder is impossible. Shrink holders can be shrunk several thousand times without affecting runout, clamping force or accuracy. p

Cooling process is automatic, safe and fast

The pyrometer technology coil enables automatic and direct temperature control of the tool holder during heating

Catalog Number

Max Shrink Length

Integrated Cooling

32.250.103

20.0 (500mm)

Included

*Height gage available as an option

AUTO-COOLING SHRINK SYSTEM

HEATING AND COOLING PROCESS After the shrink process, the enclosed tube of the chiller automatically lifts from the unit’s base, encompassing the tool. As the tube rises, it fills with coolant to cool down the hot tool. While the tube is moving up, the coil moves back to the start position. For large tool holders or special materials, such as stainless steel, interchangeable coils are available.

The body of the chiller cools the tool down uniformly

The high frequency coil heats up the tool holder

Once the heating is done, the tool cooling process begins

PRO SHRINK CONTROL Start the Shrinking Process With One Touch Browsing the menu and inserting the parameters is simple and intuitive with the touch display system. The design is modern and the graphical visualization of the shrinking and cooling processes is customizable.

FEATURES • Navigation menu • Graphic visualization of the shrinking and cooling process • Simple parameter input with USB • Operator-defined parameter lists

• Avoid operating errors through individual menu configuration • Industry 4.0 ready through ethernet interface and data exchange

AUTO-COOLING SHRINK SYSTEM

PRO SHRINK ACCESSORIES

TOOL ADAPTERS For safe holding of tapers during the cooling process.

Type

Catalog Number

Taper

Size

32.250.253 32.250.254 32.250.255 32.250.258 32.250.259 32.250.260 32.250.261 32.250.262 32.250.263 32.250.264 32.250.266 32.250.267 32.250.268 32.250.269 32.250.270 32.250.271 32.250.272 32.250.273 32.250.274

30 40 50 25 32 40 50 63 80

ISO

HSK

100

4 5 6 8

11 16 20 25 32

HEIGHT GAGE Length adjustment device available with dial gage and fixed stop .

Catalog Number

Description

32.250.201 32.250.202

Fixed Stop Dial Gage

PRESETTERS TOOL PRESETTING AND MEASURING SYSTEMS PRESETTER OVERVIEW

26-25 28-31

ESSENTIA

29 30 31

ESSENTIA CONTROL

ESSENTIA ACCESSORIES

MAGIS

32-37

MAGIS

33 34

MAGIS CNC

MAGIS ACCESSORIES

35-37

FUTURA

38-49

FUTURA

39-40

FUTURA CNC

FUTURA AUTOSHRINK FUTURA ACCESSORIES

42-43 44-49

PRESETTERS

ESSENTIA

MAGIS

SIZE Height Range

15.75 (400mm) 11.8 (300mm)

16.0/20.0/24.0 (400mm/500mm/600mm)

13.8/-1.97 (350mm/-50mm)

Diameter Range

OPERATION Manual

l l

Autofocus Spindle Fully Automatic CNC SPINDLE Integral (ISO 50-40)

l l

Integral (ISO, HSK, BIG CAPTO)

Universal Quick Change Spindle Automatic Mechanical Retention Knob Clamping

l l

Spindle Brake

SPINDLE ADAPTERS Reduction Sleeves (ISO, HSK, Polygon, KM, ABS, VDI)

l l

Auto Clamping Reduction Sleeves (ISO, HSK, Polygon, KM, ABS, VDI)

Universal Quick Change Adapters INSPECTION AND OPTICS Visual Inspection Light

l l

l l l l l

45X Magnification Optics

150X Micro Magnification Optics Custom Multi-Camera System

90º Indexing

DISPLAY 15" Touch Screen 22" View Screen

l l l

24" View/Touch Screen 27" View/Touch Screen

CONTROL

ESSENTIA

SIMPLEVISION/EDGE/EDGE PRO

l = Standard

l = Optional

PRESETTERS

FUTURA AUTOSHRINK

MAGIS CNC

FUTURA

FUTURA CNC

16.0/20.0/24.0 (400mm/500mm/600mm)

16.0-48.0 (400-1200mm) 16.0-48.0 (400-1200mm)

16.0-31.5 (400-800mm) 16.0-23.6 (400-600mm)

13.8/-1.97 (350mm/-50mm)

l l l

l l

l l l

l l

l l l

l l

l l l

l l l l l

l l l

EDGE/EDGE PRO

SIMPLEVISION/EDGE/EDGE PRO

EDGE/EDGE PRO

PRESETTERS

ESSENTIA Designed for Maximum Ergonomics The ESSENTIA is an entry-level tool presetting and measuring system. The robust structure and software interface allow customers to benefit from an entry-level unit. With an ESSENTIA, efficiently measure tools, easily and independently of the operator to achieve full machining productivity. Deliver results right next to your CNC machine.

FEATURES • Ultra-light axis adjustment • Highest precision and repeatability along the entire system’s measuring range • Structure is made completely of aged pearlitic cast iron for thermal stability • Standard ISO 50 reduction system (ISO 40 option) • Sensor system with high-definition camera

• Touch-control LED front light allows manual inspection of tool tips/inserts • Micron-precise scales & state-of-the-art guideways • Largest recirculating ball bearing contact face in its class • Multi-touch display • Windows PC-based control

High Precision ISO 50 Spindle

Rapid X & Z Axes Movement

Hi-Res Camera with 45x Magnification Optics

Aged Pearlitic Cast Iron Guarantees Maximum Isostaticity

28.1

Controller

(47.2)

( ) Recommended workbench dimensions

Catalog Number 32.E44R 32.E45R 32.E45RF

X-Axis Max Ø

Z-Axis Max Length

Spindle Taper

Weight

ISO40

11.8 (300mm)

16.0 (400mm)

200 lbs (90kg)

ISO50

• Use of battery backup is recommended

ACCESSORIES

BATTERY BACKUP PG. 64

LABEL PRINTER PG. 65

ADAPTERS PG. 62

WORKBENCH PG. 31

PRESETTERS

ESSENTIA CONTROL Optimize All Tool Presetting and Measuring Operations The ESSENTIA control is designed and developed entirely by SPERONI exclusively for the STP ESSENTIA. The vertical graphic interface makes the ESSENTIA an intuitive solution for all tool measurement and management needs.

FEATURES • Vertical touch-screen • Sensor system with high-definition camera • Run-out function • Maximum profile function

• Base post processor • Tool data base • Windows PC-based control • Online help function

Manual Measurement

Runout Function

Measuring Icons Library

Inspection Light

PRESETTERS

ESSENTIA ACCESSORIES

WORKBENCH Constructed of black steel and a 48x30-inch maple worktop.

Catalog Number

Description

32.123.BENCH

Modular Workbench - ESSENTIA

SPERONI WORKBENCH Enclosed and ventilated workbench with storage area and lockable door. The black-and-white steel workbench provides working area for all presetting requirements.

Catalog Number

Description

47.25 (1200mm)

20.5 (520mm)

31.5 (800mm)

32.105.173.2

SPERONI Workbench - ESSENTIA

• Plastic holders can be purchased separately depending on tapers needed

PLASTIC HOLDER for Sleeve/Tool Holder

Type

Catalog Number

Taper

Size

32.105.180 32.105.181 32.105.182 32.105.184

30 40 50

ISO

HSK

63A

PRESETTERS

MAGIS Intuitive Vision System The new SIMPLE VISION PC-based control and image processing system is supplied with a high-resolution 22" monitor for a crisp and clear visualization of tool data. The graphical interface and powerful online help function guarantee a trouble-free and secure experience.

FEATURES • Made completely of aged pearlitic cast iron for thermal stability • Solid design eliminates need for frequent recalibration • Unmatched precision — T.I.R .0003" at 11.8" • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Front light (episcopy) allows for the manual inspection of the tool tip/insert detecting wear or cracks • Graphical interface • Pneumatic rapid axis movement • Pneumatic spindle disc brake system locks at any point in the 360º rotation

• X & Z-axis fine adjustment hand wheels allow for micron-precise adjustments • Precision-ground integrated spindle with calibration edge for quick calibration • Taper angle tolerance AT1; no need for an external caliper or master • Micron-precise glass scales and state-of-the-art guideways • Largest and toughest recirculating ball bearing contact face in its class • Windows PC-based control • Online help function

High Precision Spindle with Integrated Calibration Edge

Rapid Axis Movement

X & Z-Axis Knobs for the Micrometric Movement

Front Light For Cutting Edge Inspection

Catalog Number

X-Axis Max ø

Z-Axis Max Length

Pneumatic Requirements

Description

Power

Consumption

H Weight

16.0 (400mm) 24.0 (600mm)

33.5 (852mm) 33.5 (852mm)

23.0 (583mm) 23.0 (583mm)

36.0 (916mm) 44.0 (1119mm)

440 lbs (200 kg) 570 lbs (260 kg)

32.105.040

MAGIS 400

110V (60Hz up to 5 AMPs)

70-100 psi (5-7 bar)

-2.0 to +14.0 (-30mm to 350mm)

1…2 cfm

32.105.060

MAGIS 600

ACCESSORIES

• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; other upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC

SOFTWARE OPTIONS PG. 52

BATTERY BACKUP PG. 64

INTEGRAL SPINDLES PG. 36

ADAPTERS PG. 62

PRESETTERS

MAGIS CNC Available in a CNC Version for Operator-Independent Measuring Results

Fast and precise positioning of the axes. The combination of the CNC spindle and the CNC X & Z-axis control delivers a full CNC MAGIS. Automatically execute measuring cycles, adding speed and precision to your measurements. The unmatched repeatability and quality will further increase efficiency and profitability.

FEATURES • Same features as standard MAGIS • CNC spindle and CNC X & Z-axis, automatically execute measuring cycles • Numeric control system allows for the operator independent, fast and micron-precise positioning of the axes

• Steel workbench provides working area for all presetting requirements • Conveniently positioned industrial grade controls for ease of use

Aged Pearlitic Cast Iron Guarantees Maximum Isostaticity

X & Z-Axis Manual Movement Always Available

Optimized Cockpit

Automatic Spindle and X & Z-Axis Movement

Left hand

Right hand

Catalog Number

X-Axis Max ø

Z-Axis Max Length

Pneumatic Requirements

Presetter L 33.5 (852mm) 33.5 (852mm)

Presetter W 23.0 (583mm) 23.0 (583mm)

Presetter H 36.0 (916mm) 44.0 (1119mm)

Description

Power

Consumption

Weight

MAGIS 400 CNC MAGIS 600 CNC

16.0 (400mm) 24.0 (600mm)

505 lbs (230 kg) 595 lbs (270 kg)

32.105.041

-2.0 to +14.0 (-50mm to +350mm)

110V (60Hz up to 5 AMPs)

70-100 psi (5-7 bar)

1…2 cfm

32.105.061

• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is EDGE 2.0; other upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC

ACCESSORIES

SOFTWARE OPTIONS PG. 52

BATTERY BACKUP PG. 64

INTEGRAL SPINDLES PG. 36

ADAPTERS PG. 62

PRESETTERS

MAGIS ACCESSORIES

AUTOMATIC CNC SPINDLE Motorized spindle allows for automatic focusing, location of max diameter and runout. A disc brake system locks the spindle at any point in the 360º rotation.

Catalog Number

Description

• CNC/Autofocus spindle does not require CNC control • All axes can also be moved manually

32.105.101

Automatic (CNC) Axis - Autofocus

TOOL RFID CHIP Provides complete and reliable tool data and guarantees secure operation. Tool RFID chips can be integrated into machine controls for reliable tool management. Data stays with the tool for optimal use and management.

Catalog Number

Description

32.105.124 32.105.125 32.105.120 32.105.122

Mechanical Slide for Read/Write Head - Automatic

Bar Code Reader - Uniscan C2R

Read/Write Balluff Hardware & Software for C, M and V Styles Tool Indentification Balluffs - Handle for Read/ Write Head

• P&F, Mazak and other systems available • Requires EDGE 2.0 control software

4-POSITION INDEX SYSTEM The 90º spindle indexing system enables you to fix in four precise positions, a key element for the fast and accurate preset and measurement of lathe tooling.

Catalog Number

Description

32.105.200

4-Position Index System

PRESETTERS

MAGIS ACCESSORIES

AUTOMATIC MECHANICAL CLAMPING SYSTEM The design of this automatic system allows for high repeatability and accuracy in the measurement of the tool. This is achieved without adding or removing any component on the machine. Guarantees correct unclamp and immediate release.

HSK

VDI

POLYGON

ISO

CLAMPING FORCE 200KG

Type

Catalog Number

Taper

Size

Taper

Size

32.105.204 32.105.203 32.105.202 32.110.037 32.110.038 32.110.039 32.110.040 32.110.041

32.110.056 32.110.057 32.110.058 32.110.059 32.110.064

30 40 50

3 4 5 6 8

ISO

32A/C 40A/C 50A/C*

HSK

*110mm loss of measuring range with HSK-50A/C integral spindle • These systems are guaranteed for the following standard knobs: DIN 69872, ISO 7388/2A, ISO 7388/2B, MAS 403 BT, MAS 403 BT ANSI Type, ANSI 5.50 CATERPILLAR, BT (JIS 6339)

63A/C

100A/C

Perfect Interchangeability BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be attained. Although other dual-contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories. Further, it is not necessary to modify tool magazines and ATC devices on existing machines.

BIG-PLUS Holder

Tool Presetter

Conventional Holder

PRESETTERS

MAGIS ACCESSORIES

WORKBENCH Black steel cabinet with 60x30-inch maple top has a lockable door. The ventilated cabinet has a PC storage shelf and a lower shelf.

Catalog Number

Description

Length Width Height

32.100.015

Modular Workbench - MAGIS

• Various options available to mount monitor and hand tools

SPERONI WORKBENCH Prevent dirt and debris from corrupting your measuring instrument PC with this enclosed and ventilated workbench. Complete with storage area and lockable door. The black-and-white steel workbench provides working area for all presetting requirements.

Catalog Number

Description

Length

Width

Height

32.105.173

SPERONI Workbench - MAGIS

• Plastic holders can be purchased separately depending on tapers needed

PLASTIC HOLDER for Sleeve/Tool Holder

Type

Catalog Number

Taper

Size

32.105.180 32.105.181 32.105.182 32.105.184

30 40 50

ISO

HSK

63A

DUST COVER Protect your investment from dust and contaminants with a custom vinyl cover.

Catalog Number

Description

32.100.110

Dust Cover - MAGIS

PRESETTERS

FUTURA Unparalleled Precision, Repeatability and Longevity

The SPERONI FUTURA line is the result of more than 50 years of experience in the design and production of tool measuring and presetting. The FUTURA product line represents the most advanced and complete line of vertical tool presetting and measuring machines in its class. The modular design offers the right solution for every measuring need and can be upgraded for future needs.

FEATURES • Structure is made completely of aged pearlitic cast iron for thermal stability • Solid design eliminates need for frequent recalibration • Windows PC-based control • Unmatched precision — T.I.R .00016" at 11.8" • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Front light (episcopy) allows for the manual inspection of the tool tip/insert to detect wear or cracks • Pneumatically activated spindle disc brake system locks at any point in the 360º rotation

• Pneumatic rapid axis movement • X & Z-axis fine adjustment hand wheels allow for micron-precise adjustments • Precison-ground integrated spindle with calibration edge for quick recalibration • Taper angle tolerance AT1; no need for an external caliper or master • Micron-precise glass scales and state-of-the-art guideways • Largest recirculating ball bearing contact face in its class

Rapid X & Z Axis Movement Device

Integral ISO 50 Spindle with Calibration Edge

X & Z-Axis Knobs for the Micrometric Movement

Optimized Cockpit for the Commands

Customizable Work Station Setting the benchmark in ergonomics, the FUTURA's open spindle and cockpit controls are designed for worker safety and ease of use.

PRESETTERS

FUTURA

Catalog Number

X-Axis Max ø

Z-Axis Max Length 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm)

Pneumatic Requirements

Description

Power*

Consumption

H Weight

51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm)

63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm)

74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm)

1215 lbs (550 kg) 1260 lbs (570 kg) 1300 lbs (590 kg) 1300 lbs (590 kg) 1345 lbs (610 kg) 1390 lbs (630 kg) 1435 lbs (650 kg) 1345 lbs (610 kg) 1410 lbs (640 kg) 1455 lbs (660 kg) 1500 lbs (680 kg) 1585 lbs (720 kg) 1630 lbs (740 kg) 1675 lbs (760 kg) 1765 lbs (800 kg)

32.220.000

FUTURA STP 44

16.0 (400mm)

32.220.011

FUTURA STP 46

32.220.012

FUTURA STP 48

32.220.013

FUTURA STP 64

32.220.014

FUTURA STP 66

24.0 (600mm)

32.220.015

FUTURA STP 68

100V (60Hz up to 5 AMPs) 110V (60Hz up to 5 AMPs) 220V (60Hz up to 3 AMPs)

32.220.016

FUTURA STP 612

70-100 psi (.05-.07 bar)

32.220.017

FUTURA STP 84

1…2 cfm

32.220.018

FUTURA STP 86

32.0 (800mm)

32.220.019

FUTURA STP 88

32.220.020

FUTURA STP 812

32.220.021

FUTURA STP 124

32.220.022

FUTURA STP 126

48.0 (1200mm)

32.220.023

FUTURA STP 128

32.220.024

FUTURA STP 1212

ACCESSORIES

*Please specify power supply choice of 100V, 110V or 220V when ordering • Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC

SOFTWARE OPTIONS PG. 52

BATTERY BACKUP PG. 64

SPINDLE OPTIONS PG. 45

ADAPTERS PG. 62

PRESETTERS

FUTURA CNC

Catalog Number

X-Axis Max ø

Pneumatic Requirements

Description

Power*

Consumption

H Weight

FUTURA STP 44 CNC FUTURA STP 46 CNC FUTURA STP 48 CNC FUTURA STP 64 CNC FUTURA STP 66 CNC FUTURA STP 68 CNC FUTURA STP 612 CNC FUTURA STP 84 CNC FUTURA STP 86 CNC FUTURA STP 88 CNC FUTURA STP 812 CNC FUTURA STP 124 CNC FUTURA STP 126 CNC FUTURA STP 128 CNC FUTURA STP 1212 CNC

32.220.000.CNC

16.0 (400mm)

32.220.011.CNC

32.220.012.CNC

32.220.013.CNC

32.220.014.CNC

24.0 (600mm)

32.220.015.CNC

100V (60Hz up to 5 AMPs) 110V (60Hz up to 5 AMPs) 220V (60Hz up to 3 AMPs)

32.220.016.CNC

70-100 psi (.05-.07 bar)

32.220.017.CNC

1…2 cfm

32.220.018.CNC

32.0 (800mm)

32.220.019.CNC

32.220.020.CNC

32.220.021.CNC

32.220.022.CNC

48.0 (1200mm)

32.220.023.CNC

32.220.024.CNC

ACCESSORIES

SOFTWARE OPTIONS PG. 52

BATTERY BACKUP PG. 64

SPINDLE OPTIONS PG. 45

ADAPTERS PG. 62

PRESETTERS

FUTURA AUTOSHRINK Fully Automatic and Easy-to-Use, Preset, Measure & Shrink-Fit System SPERONI was the first company to develop an integrated presetting and shrink-fit system. The leader in terms of functionality, total accuracy and safety, the FUTURA AUTOSHRINK is the only hands-off fully automatic solution on the market.

FEATURES • Same features as standard FUTURA • Drive-pin becomes a true axis, allowing for the highest level of precision • Shrink-fit HSS tools ranging from ø6-32mm and carbide tools ranging from ø4-32mm • Large range of diameter and taper degree setting and cooling sleeves

• Hands-off automatic positioning heating and cooling coil • Additional quick-change coil is available for ø32-50mm • Cockpit holds all setting and cooling sleeves and cutting tools to be assembled and disassembled • Through pin is mounted inside the spindle body for fully automatic setting of shrink-fit • No adjustment required after the tool is shrunk

Standard Coil to Shrink HSS Tools from 3-32mm in Diameter

Integrated and Automatic Cooling System

Automatic Integrated Shrinking

Catalog Number

Description

32.220.071 32.220.072 32.220.074 32.316.400 32.220.073 32.220.080

AUTOSHRINK Kit - 400mm & 600mm

AUTOSHRINK Kit - 800mm AUTOSHRINK Kit - 1200mm AUTOSHRINK Kit with XXL Coil

Automatic Fume & Gas Extractor for AUTOSHRINK Kit

Multi-Frequency AUTOSHRINK - Fit System • Catalog numbers are add-on option only and must be combined with a FUTURA

catalog number; see pg. 38-39 • Also available as AUTOTRIBOS • Industrial power transformer required • Use of battery backup is recommended • Standard control software is EDGE PRO • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC

ACCESSORIES

SPINDLE OPTIONS PG. 45

SHRINK OPTIONS PG. 49

PRESETTERS

FUTURA ACCESSORIES

AUTOMATIC CNC SPINDLE Motorized spindle allows for automatic focusing, location of max diameter and runout. A disc brake system locks the spindle at any point in the 360º rotation.

Catalog Number

Description

• CNC/Autofocus spindle does not require CNC control • All axes can also be moved manually

32.220.008

Automatic (CNC) Axis - Autofocus

Catalog Number

Description

32.220.081 32.220.083 32.220.084 32.220.085 32.220.087

Tool Identification Balluff: Support System Spindle Mechanical Slide for Read/Write Head - Automatic

Bar Code Reader - Uniscan C2R

Read/Write Balluff Hardware & Software for C, M and V Styles Tool Identification Balluffs - Handle for Read/ Write Head

• P&F, Mazak and other systems available • Requires EDGE 2.0 control software

PRESETTERS

FUTURA ACCESSORIES

HIGH-PRECISION UNIVERSAL VERTICAL ROTATING SPINDLE The uniquely designed spindle includes the hyper static, simultaneous fit clamping system for standard and special tooling adapters. The universal spindle maintains accuracy throughout the life of the system.

Catalog Number 32.220.025

• Requires SPERONI adapter; must be ordered separately see pg. 44-45

MECHANICAL CLAMPING SYSTEM The proprietary pneumatically activated universal retention knob clamping system allows for the mechanical clamping of any standard size knob applying a draw of about 300 kg (550 lbs) to ensure a high repeatability and accuracy in the measurement of the tool. This is achieved without adding, removing or exchanging any component on the machine. Guarantees a correct and repeatable clamp, unclamp and immediate release of tool holders. VDI HSK ISO C3 ÷ C10

Catalog Number

Type

32.220.027

F-20

• Available for the new integral spindle included in this FUTURA configuration

PRESETTERS

FUTURA ACCESSORIES

QUICK CHANGE ADAPTER Manually activated system allows the change of adapters in under 8 seconds. The locking and unlocking of the adapters is carried out by rotating the multi-function spindle handwheel; guaranteeing precision and accuracy within the spindle and adapter assembly and the entire Z-axis travel.

Catalog Number 32.220.026

• SPERONI adapter must be ordered separately

STEEP TAPER QUICK CHANGE ADAPTERS

Type

Additional Adapters Available BIG DAISHOWA is able to make adapters to your specific needs.

Catalog Number

Size

Taper

The taper is supplied complete with zeroing/calibration data etched on the adapter itself. • All steep taper adapters are manufactured by SPERONI in accordance to the following standards: ISO 7388.1, Taper Angle Tolerance AT1

32.300.115 32.300.116 32.300.110 32.300.111 32.300.112 32.300.113 32.300.114 32.300.117

20 25 30 35 40 45 50 60

ISO

POLYGON QUICK CHANGE ADAPTERS The simultaneous fit and the automatic clamping mechanism supplied with this adapter allows for a secure and repetitive measurement of your polygon tooling. The clamping is carried out automatically via the optional F-20 mechanical clamping system.

Type

Catalog Number

Description

Taper

Size

32.300.170.1 32.300.171.1 32.300.172.1 32.300.173.1 32.300.174.1

Automatic Automatic Automatic Automatic Automatic

3 4 5 6 8

PRESETTERS

FUTURA ACCESSORIES

HSK QUICK CHANGE ADAPTERS The unique simultaneous fit design of SPERONI adapters deliver unmatched T.I.R. no matter the age of your presetting and measuring system.

Type

Catalog Number

Taper

Size

Taper

Size

Taper

Size

32.300.226 32.300.227 32.300.228 32.300.229 32.300.246 32.300.230 32.300.231 32.300.232 32.300.233 32.300.247

32.300.234 32.300.235 32.300.236 32.300.237 32.300.238 32.300.239 32.300.240 32.300.241 32.300.242 32.300.243 32.300.244 32.300.245

32.300.212 32.300.214 32.300.216 32.300.218 32.300.219 32.300.220 32.300.221 32.300.222 32.300.223 32.300.224 32.300.225

63A/C 63B/D

100A/C 100B/D

25E

32A/C

63E 63F

100E 100F

32E

40A/C 40B/D

63F/M 80A/C 80B/D

125A/C 125B/D

HSK

40E 40F

HSK

125E 125F

80E 80F

50A/C 50B/D

160A/C 160B/D

80F/M

50E 50F

160E 160F

• All HSK adapters are manufactured in accordance to the following standards: ISO 12614

Perfect Interchangeability BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be obtained. Although other dual-contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories. Further, it is not necessary to modify tool magazines and ATC devices on existing machines.

BIG-PLUS Holder

Tool Presetter

Conventional Holder

PRESETTERS

FUTURA ACCESSORIES

PNEUMATIC COCKPIT HEIGHT ADJUSTMENT Pneumatically adjust the cockpit for a comfortable operating height. Adjustment range of 200mm.

Integrated Cockpit

Free Standing Cockpit

Catalog Number

Description

32.220.036 32.220.036.1 32.220.036.2

Integrated Cockpit – Pneumatic Height Adjustment Free Standing Cockpit System – Fixed Free Standing Cockpit System – Adjustable

PRINTER SHELF Shelf to place the A4 printer directly at the machine.

LABEL PRINTER SUPPORT Place the label printer directly on the control arm of the machine.

Catalog Number 32.220.047

Catalog Number 32.220.048

SHELVES For Tools and Accessories

DRAWER For Tools and Accessories

Catalog Number 32.220.047.1

Catalog Number 32.220.047.2

PRESETTERS

FUTURA ACCESSORIES

SETTING SLEEVES Available in metric and inch, setting sleeves are offered in a range of diameters depending on the tool holder's size and tool shank size. Each sleeve is precision ground and marked for easy recognition.

INCH SET

Catalog Number

Description

Qty.

32.316.201

Inch

9 Pcs

• Includes the following sizes: 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1", 1¼"

METRIC SET

Catalog Number

Description

Qty.

32.316.000

Metric

10 Pcs

• Includes the following sizes: 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 25mm, 32mm

COOLING SLEEVES Available in metric and inch, cooling sleeves are offered in a range of diameters and taper degree depending on the tool holder's size and tool shank size.

3º SET

4.5º SET

• Includes the following sizes: Metric — 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm Inch — 1/4", 3/8", 1/2", 5/8", 3/4", 7/8" • Extra large cooling sleeves available upon request

• Includes the following sizes: Metric — 5mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 25mm Inch — 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1", 1¼" • Extra large cooling sleeves available upon request

Catalog Number 32.316.111

Catalog Number 32.316.110

INDUSTRIAL POWER TRANSFORMER Convert your plant's 220, 440, 460 or 480 volt 3 phase power to the 400-volt 3-phase power that is required for SPERONI FUTURA AUTOSHRINK.

Catalog Number

Description

32.316.900

Power Transformer

CONTROL SOFTWARE NEXT GENERATION — FAST AND INTUITIVE

CONTROL SOFTWARE OVERVIEW

SPERONI SOFTWARE SIMPLE VISION & ESSENTIA

53-59

53 54 55

EDGE

EDGE PRO

CONTROL SOFTWARE OPTIONS

56-59

CONTROL SOFTWARE

SIMPLE VISION

EDGE PRO

ESSENTIA

EDGE

FUNCTIONS Automatic Edge Detection

l l l l l

l l l l l l l l l

l l l l l l l l l l l l l l l l l l l l l l l

Max Profile

Runout Function

Tool Geometry Measurements (SVS Macros)

Tool Data Storage User Management Job-Based Setup List

Point-and-Click Measurements

Tool Step Programming Component Management

Autofocus Spindle

l l

Automatic CNC Measurements Self-Teach CNC Programming

3D Scanning

Customizable Measuring Macros

l l

Remote Support

DATA IMPORT/EXPORT Label Printer

l l l

l l l l l

G Code Post Processor

SPI Bar Code/QR Code Support CAD/CAM Data Import/Export

RFID Integration

Automatic RFID Read/Write System

TMS Intelligo/UBI Integration

l = Standard

l = Optional

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