BIG KAISER High Performance Tooling Solutions 2018-2019

FINE BORING HEADS

SERIES 112—INSERT SELECTION & CUTTING DATA BORING RANGE: ø.583"-2.125"

OPTIMAL CONDITIONS: • Length to diameter ratio less than 4:1 •Rigid fixture and workpiece •Good machine spindle

CRITICAL CONDITIONS: • Length to diameter ratio over 4:1 •Unstable fixture and/or workpiece •Worn machine spindle/poor runout

Inserts & Cutting Speeds

Stock Allow “/Dia.

Insert Radius

Feed (IPR)

Optimal Conditions

Critical Conditions

Material

Speed (SFM)

Speed (SFM)

TC..11

CC..06

CC..09

TC..11

CC..06

CC..09

.008 .008-.012 TCMT110202- CTP51 .016 .016-.020 TCMT110204- CTP51 .031 .024-.040 TCMT110208- CTP51 .008 .008-.012 TCMT110202- CTP51 .016 .016-.020 TCMT110204- CTP51 .031 .024-.040 TCMT110208- CTP51

CCMT060202- CTP51 CCMT060204- CTP51 CCMT060208- CTP51 CCMT060202- CTP51 CCMT060204- CTP51 CCMT060208- CTP51

.0015-.0025

10.655.379 CCMT060202- TNP11 10.655.389 CCMP060204- TNP11

Mild, Low-Carbon Steels 10xx-15xx 1018,1020, 1551, A36

CCMT09T304- CTP51 CCMT09T308- CTP51

CCMT09T304- TNP11

.0030-.0040

1000-1450

525-675

.0050-.0060

.0015-.0025

10.655.370 CCMT060202- TNP11 10.655.380 CCMP060204- TNP11

High Carbon Alloy Steels 23xx-92xx, Tool Steel 4140, 4340, 8620

CCMT09T304- CTP51 CCMT09T308- CTP51

CCMT09T304- TNP11

800-1100

400-550

.0030-.0040

.0050-.0060

.008 .008-.012 10.655.301B CCMT060202- CTP51 .016 .016-.020 10.655.302B CCMT060204- CTP51 .031 .024-.040 10.655.303B CCMT060208- CTP51

.0015-.0025

10.655.379

300 Stainless Steels Austenitic 303, 304, 316, 17-4ph

CCMT09T304- CTP51 CCMT09T308- CTP51

550-800

350-525

.0030-.0040

10.655.389 11.654.845 11.654.968

.0050-.0060

.008 .008-.012 TCMT110202- CTP51 .016 .016-.020 TCMT110204- CTP51 .031 .024-.040 TCMT110208- CTP51

CCMT060202- CTP51 CCMT060204- CTP51 CCMT060208- CTP51

.0015-.0025

10.655.379

400 Stainless Steels Martensitic 403, 410, 416, 430

CCMT09T304- CTP51 CCMT09T308- CTP51

650-875

425-550

.0030-.0040

10.655.389 11.654.845 11.654.968

.0050-.0060

.008 .008-.012

.0015-.0025

11.655.311 CCMT060202- TNP11

10.655.373

Grey Cast Iron Malleable Class 20, 30

.016 .016-.020 TCMT110204- TNP11 .031 .024-.050 TCMT110208- TNP11

CCMP060204- TNP11 CCMT060208- TNP11

CCMT09T304- TNP11 CCMT09T308- TNP11

650-1000

350-500

.0030-.0040

10.655.383 11.654.868 11.654.968

.0050-.0060

1500-2000

— .0020-.0030

CBN-CH, CBN-CHN — .016-.030

11.938.833 11.938.835 11.938.838

.008 .008-.012 10.655.301A CCMT060202- TNP11 .016 .016-.020 10.655.302A CCMP060204- TNP11 .031 .024-.040 10.655.303A CCMT060208- TNP11

.0015-.0025

10.655.373

Cast Iron Ductile/Nodular/Chilled

CCMT09T304- TNP11 CCMT09T308- TNP11

375-625

250-350

.0030-.0040

10.655.383 11.654.868 11.654.968

.0050-.0060

.0010-.0020 .0020-.0030 .0030-.0040 .0015-.0025

.008 .008-.012 .016 .016-.020 .031 .024-.040 .008 .008-.012

10.655.316

10.655.319

High Temp. Alloys Titanium, Inconel, Monel

200-325

125-250

10.655.326 11.654.868 11.654.968

10.655.318 11.654.963 11.654.957

10.655.364

— 11.654.969

11.655.315

11.655.315

.016 .016-.020 TCMT110204- C2P .031 .024-.040 TCMT110208- C2P

TCMT110204- C2P

Copper Alloys Brass, Bronze

.0030-.0040

11.654.858 11.654.957

11.654.858 11.654.957

1100-1800

400-700

.0050-.0060

11.654.864 CCMT09T308- CTP51

.0015-.0025 .0030-.0040 .0050-.0060 .0015-.0025 .0030-.0040 .0050-.0060 .0015-.0020 .0020-.0025

.008 .008-.012 .016 .016-.020 .031 .024-.040 .008 .016-.020 .016 .016-.020 .031 .024-.050 .016 .004-.008 .031 .004-.008

10.655.378 10.654.877

10.655.378 10.654.877

Aluminum/Magnesium 6061, 7075 Carbide Inserts

1200-1600

600-1100

10.655.388 10.654.888 10.654.977

10.655.388 10.654.888 10.654.977

10.655.398 10.654.898 10.654.987

11.938.861 11.938.847

Aluminum/Magnesium 6061, 7075 PCD Inserts

2000-4000

10.938.841 11.938.842 11.938.843

11.938.860

— 11.938.851

10.938.834 11.938.835 11.938.838

Tool Steel (Min 50 Rc) CBN Inserts

200-300

10.938.865

All Cutting Data Without Guarantee Cutting Speed:

Feed Rate: IPM = RPM x IPR

SFM x 3.82 RPM = Bore ø

448

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