High-Performance Tooling for Precision Machining
BBT30 TOOLING High-Performance Tooling for Precision Machining
BIG-PLUS OVERVIEW
BIG-PLUS DUAL CONTACT
BIG-PLUS
Conventional
FIT
FIT
SIMULTANEOUS TAPER & FLANGE FIT BIG-PLUS surpasses all other spindle concepts while offering interchangeability with existing machines and tool holders. • Improved surface finish & dimensional accuracy • Extended tool life • Improvement of ATC repeatability • Elimination of Z-axial movement at high speeds • Improved roundness of boring operations
SPACE
BASIC CONCEPT The BIG-PLUS Spindle System is based on the most current available standards in ASME B5.50, JIS B6339 and DIN 69871. A conventional steep taper tool holder is supported on a reference diameter called the gage line. On the contrary, a BIG-PLUS tool holder is supported on the flange face, which brings remarkable improvement to rigidity.
Increased Contact Diameter (Example of BT50) BIG-PLUS
Conventional
Taper No.
Conventional
BIG-PLUS
2
SPACE
CONTACT
BT30
ø1.250
ø1.811
PERFECT INTERCHANGEABILITY BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be attained. Although other simultaneous contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories such as a tool presetter and tool holder fixture as it is based on a conventional steep taper shank. Further, it is not necessary to modify tool magazines and ATC devices of existing machines.
BIG-PLUS Spindle + BIG-PLUS Holder CONTACT
Conventional Spindle + BIG-PLUS Holder CLEARANCE
Existing Accessories Utilized
Tool Presetter
BIG-PLUS Holder
Tooling Fixture
Conventional Holder
Tool Storage System
BIG-PLUS OVERVIEW
THE BIG-PLUS SPINDLE SYSTEM IS AN ORIGINAL DEVELOPMENT OF BIG DAISHOWA SEIKI CO., LTD. BIG-PLUS spindles have been adopted by licensed machine and spindle builders around the world under strictly controlled dimensions using BIG’s master gage. In order to protect the spindle or prevent possible accident, only use tool holders with the BIG-PLUS trademark. IMPROVEMENT OF ATC REPEATABILITY The BIG-PLUS Spindle System ensures the highest precision location of the tool holder in the spindle when using the ATC for loading tools as a result of the dual contact, which precisely positions the tool holder within 1 micron.
ATC Repeatability
WITHIN 1 µm
Machine: Horizontal (4 years old)
6"
10 8 6 4 2 0
Taper Contact (Conventional) Dual Contact (BIG-PLUS)
Test Bar (Zero Runout)
Pulling Force 800kg
12345678910 No. of Times of ATC
MINIMIZED DEFLECTION FOR MAXIMUM MACHINING ACCURACY & SUPERIOR FINISH BIG-PLUS simultaneous contact enhances machining rigidity with the larger contact diameter of the tool holder flange face, reducing deflection and improving accuracy and finish.
BIG-PLUS
Conventional
3
STRICT GAGE CONTROL BIG-PLUS spindles produced by the licensed machine and spindle builders are strictly controlled in dimensions by the original BIG master gage. Only BIG-PLUS trademarked tool holders can achieve the optimal performance fully and safely.
Gages for Machine Spindle
Master Arbor
Master Gage
Measuring Device
BIG-PLUS Spindle System Machine Builders The BIG-PLUS Spindle System is offered by many of the world’s leading manufacturers of machining centers. Some of the machine and spindle builders who have produced BIG-PLUS spindles are as follows: ACCUWAY, ADVANCED MACHINE , ALEX-TECH, AMS, ANCA, AONO GIKEN, ARES, ASADA SEIKI, ASA TECH, AWEA, BERG SPANNTECHNIK, BFW, BOST, BROTHER, CERI, CHEVALIER, CHUO-SEIKI, CITIZEN, COLGAR, D.S.TECHNOLOGIE, DAH LIH, DAITO, DAIYA SEIKI, DIXI, DMC, DMG MORI PRECISION BORING, DMG MORI SEIKI, DOOSAN, EGIN-HEINISCH, EGURO, EMCO, ENSHU, FADAL, ANUC, FEELER, FEMCO, FIRST, FIRST, FISCHER , FOREST-LINÉ, FPT, FRANZ KESSLER, GIDDINGS & LEWIS, GMN, GROB, GTI , HAIDE, HARDINGE, HARTFORD, HEYLIGENSTAEDT, HISION, HNK, HOMMA, HORKOS, HOWA, HSD, HST, HURCO, HWACHEON, IBAG, IBARMIA INNOVATEK, IKEGAI, INOUE KOSOKU KIKAI, JHENG TAI, JOBS, JOHNFORD, JTEKT MACHINE SYSTEMS, JTEKT, JUNGWOO M.S., JYOTI, KARATS, KASHIFUJI, KASWIN, KENTURN, KIRA, KITAMURA, KIWA, KMT, KOMATSU NTC, KONDIA, KOYO, KPTEC, LAZZATI, LMW, MAG, MAGNIX, MAKINO, MAKINO SEIKI, MANDELLI, MATSUURA, MAZAK, MCM, MECTRON, MILLTRONICS, MITSUI SEIKI, MOTOKUBO, MTE, MYL, N.S.S, NACHI, NAKAMURA, NEWAY, NICOLÀS CORREA, NIDEC MACHINE TOOL, NIDEC OKK, NIIGATA, NIPPON BEARING, NISHIJIMAX, NISSIN-MFG, NOMURA, NORTHLAND TOOL , NSK, NUMEN, O-M, OBATAKE, OHTORI, OKUMA, OMLAT, OMV, OVERMACH, PAMA, PDS , PIETRO CARNAGHI, PMC, QUASER, REIDEN, ROKU ROKU, ROYAL, RS TEC, SAJO, SEMA, SEMPUCO, SETCO , SHAN RONG, SHIBAURA, SHODA, SHW, SKF USA, SKG, SKODA, SKYNC, SMEC, SNK, SODICK, SORALUCE, SPINDER, SPINTEC, SPINTRUE, SPS , STARRAGHECKERT, STUDER, SUFENG, SUGINO, SUNWOO, SUPERIOR SPINDLE SERVICE , SWIFT, TAJMAC-ZPS, TAKAMAZ KIKAI KOUGYOU, TAKISAWA, TANABE, THETA, TONGTAI, TOS KURIM, TOS VARNSDORF, TOYO SEIKI, TSUDAKOMA, TSUGAMI, UGINT, UTSUNOMIYA, VICTOR TAICHUNG, VTEC, VYU CHENG, WALDRICH COBURG, WELE, WIA, YAMASAKI GIKEN, YAMASHINA SEIKI, YASDA, YASUNAGA, YCM, YU HUNG, ZAYER (As of September 2025)
• Bold company names are North American licensed BIG-PLUS spindle rebuilders
32,000 RPM
30,000 RPM
MAX 33,000 RPM
MAX 35,000 RPM
COLLET CHUCKS
MEGA MICRO CHUCK (TYPE T) CLAMPING RANGE: ø.018"-.317" (ø.45-8.05mm) For Micro Drill & End Mill Applications
HIGHER RIGIDITY
MAX 45,000 RPM
MAX 40,000 RPM
L
MAX 50,000 RPM
MAX 60,000 RPM
L 1
H 2
H 1
G
MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM R SPINDLE SYSTEM DUAL CONTACT Max RPM Weight (lbs.) .8 .9 .9 .9 35,000 1.0 30,000 1.1 40,000 40,000 1.0 35,000 1.0 30,000 1.1 25,000 1.2 40,000 40,000 1.0 35,000 1.0 MAX 2,000 RPM 30,000 1.2 25,000 1.3 40,000 1.1 30,000 1.3 40,000 40,000
5º
BBT No.
Catalog Number
ød
øD øD 1
L L 1
H 1
H 2
G
Collet
Nut
Wrench
BBT30-MEGA3S-45T BBT30-MEGA3S-75T BBT30-MEGA3S-90T BBT30-MEGA3S-105T BBT30-MEGA4S-60T BBT30-MEGA4S-75T BBT30-MEGA4S-90T BBT30-MEGA4S-105T BBT30-MEGA4S-120T BBT30-MEGA6S-60T BBT30-MEGA6S-75T BBT30-MEGA6S-90T BBT30-MEGA6S-105T BBT30-MEGA6S-120T BBT30-MEGA8S-75T BBT30-MEGA8S-105T
.45 1.77 .79 .62 2.95 1.89 .72 3.54 2.48 .83 4.13 3.07 .58 2.36 1.30 .69 2.95 1.89 .79 3.54 2.48 .89 4.13 1.89 1.00 4.72 3.66 .64 2.36 1.30 .74 2.95 1.89 .85 3.54 2.48 .95 4.13 3.07 1.06 4.72 3.66 .89 2.95 1.89 1.10 4.13 3.07
.018-.128 .394
.87 1.50 M4 P0.70 NBC3S- o
MGN3S MGR10
.018-.159 .472
1.04 1.85 M5 P0.80 NBC4S- o
MGN4S MGR12
MAX 8,000 RPM MAX 4,000 RPM
4
.018-.238 .551
1.12 1.93 M7 P0.75 NBC6S- o
MGN6S MGR14
.116-.317 .709
1.22 1.99 M9 P0.75 NBC8S- o
MGN8S MGR18
• MEGA MICRO NUT is included; collet and wrench must be ordered separately • Weight includes nut but not collet • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds
Accessories
Body Model MEGA4S MEGA6S MEGA8S
MEGA WRENCH
MEGA MICRO COLLET
MEGA MICRO COOLANT NUT
MEGA MICRO SEAL NUT
MEGA MICRO NUT
MEGA MICRO COLLET CASE
Taper Cleaner SC-NBC4S SC-NBC6S SC-NBC8S
MGR12 MGR14 MGR18
—
MGN4S MGN6S MGN8S
NBB4S NBB6S NBB8S
NBC4S- o NBC6S- o NBC8S- o
MGN4S- o MGN6S- o MGN8S- o
MGN6S- o MGN8S- o
Scan for Detailed Accessory Information
32,000 RPM
30,000 RPM
MAX 33,000 RPM
MAX 35,000 RPM
COLLET CHUCKS
MEGA MICRO CHUCK CLAMPING RANGE: ø.018"-.317" (ø.45-8.05mm) For Micro Drill & End Mill Applications
MAX 45,000 RPM
MAX 40,000 RPM
L
MAX 50,000 RPM
MAX 60,000 RPM
L 1
H 2
H 1
G
MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM R SPINDLE SYSTEM DUAL CONTACT Weight (lbs.) .9 .9 1.0 1.0 1.1
BBT No.
Catalog Number
Max RPM
ød
øD L
L 1
H 1
H 2
G
Collet
Nut
Wrench
BBT30-MEGA4S-90 BBT30-MEGA6S-60 BBT30-MEGA6S-90 BBT30-MEGA6S-105 BBT30-MEGA8S-90
.018-.159 .472 3.54 2.44 1.04 1.85 M5 P.08 NBC4S- o
MGN4S MGR12 40,000
2.36 1.26 3.54 2.44 4.13 2.87
40,000 40,000 40,000
.018-.238 .551
1.12 1.93 M7 P0.75 NBC6S- o
MGN6S MGR14
.116-.317 .709 3.54 2.36 1.22 1.99 M9 P0.75 NBC8S- o
MGN8S MGR18 35,000
• MEGA MICRO NUT is included; collet and wrench must be ordered separately • Weight includes nut but not collet • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds
5 MAX 8,000 RPM MAX 4,000 RPM
MAX 2,000 RPM
Collet Concentricity
AT COLLET NOSE 3µm at end of test bar 1 µm
4d .00004" .00012"
All BIG Collets are AA Grade and inspected twice for accuracy
Accessories
Body Model MEGA4S MEGA6S MEGA8S
MEGA WRENCH
MEGA MICRO COLLET
MEGA MICRO COOLANT NUT
MEGA MICRO SEAL NUT
MEGA MICRO NUT
MEGA MICRO COLLET CASE
Taper Cleaner SC-NBC4S SC-NBC6S SC-NBC8S
MGR12 MGR14 MGR18
—
MGN4S MGN6S MGN8S
NBB4S NBB6S NBB8S
NBC4S- o NBC6S- o NBC8S- o
MGN4S- o MGN6S- o MGN8S- o
MGN6S- o MGN8S- o
Scan for Detailed Accessory Information
32,000 RPM
30,000 RPM
MAX 33,000 RPM
MAX 38,000 RPM
MAX 35,000 RPM
COLLET CHUCKS
MEGA NEW BABY CHUCK CLAMPING RANGE: ø.010"-1.000" (ø.25-25.4mm) For Drills, Reamers, Taps & Finishing End Mills
COOLANT MAX 45,000 RPM THROUGH MAX 60,000 RPM
MAX 40,000 RPM
L
MAX 50,000 RPM
L 1
H
Wrench MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM MGR20 MGR25
Adjusting Screw (Optional)
R
SPINDLE SYSTEM DUAL CONTACT
Weight (lbs.)
Catalog Number
Max RPM
ød
øD
L
L 1
H
Collet
Nut
BBT30-MEGA6N-60 BBT30-MEGA6N-75 BBT30-MEGA6N-90 BBT30-MEGA6N-105 BBT30-MEGA6N-120 BBT30-MEGA8N-60 BBT30-MEGA8N-75 BBT30-MEGA8N-90 BBT30-MEGA8N-105 BBT30-MEGA8N-120 BBT30-MEGA10N-60 BBT30-MEGA10N-75 BBT30-MEGA10N-90 BBT30-MEGA10N-105 BBT30-MEGA10N-120 BBT30-MEGA13N-60 BBT30-MEGA13N-75 BBT30-MEGA13N-90 BBT30-MEGA13N-105 BBT30-MEGA13N-120 BBT30-MEGA16N-60 BBT30-MEGA16N-75 BBT30-MEGA16N-90 BBT30-MEGA16N-105 BBT30-MEGA20N-60 v BBT30-MEGA20N-75 BBT30-MEGA20N-90 BBT30-MEGA20N-105 BBT30-MEGA25N-85 v
2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 2.36 2.95 3.54 4.13 3.35
1.26 1.85 2.44 3.03 3.54 1.34 1.93 2.52 3.11 3.70 1.34 1.93 2.52 3.11 3.62 1.34 1.93 2.52 3.11 3.70 1.46 2.05 2.64 3.23
40,000 35,000 30,000 20,000 18,000 40,000 35,000 30,000 20,000 18,000 40,000 30,000 25,000 18,000 15,000 40,000 30,000 25,000 18,000 15,000 35,000 25,000 20,000 18,000 30,000 20,000 15,000 13,000 12,000
1.0 1.1 1.2 1.2 1.3 1.1 1.2 1.4
.010-.236
.787
.91-1.69
MGN6
NBC6- o
.059-.394
.984
1.02-1.77
MGN8
NBC8- o
1.5 1.6 MAX 8,000 RPM MAX 4,000 RPM 1.2 1.4 1.5 1.7
6
MGR30 MAX 2,000 RPM
.059-.394 1.181
1.50-1.89 NBC10- o
MGN10
1.8 1.2 1.4 1.6 1.8 2.0 1.5 1.8 2.1 2.4 1.6 1.9 2.2 2.5 2.5
.098-.512 1.378
1.73-2.48 NBC13- o
MGN13
MGR35
1.89-2.48
.098-.630 1.654
MGN16
MGR42
NBC16- o
1.89-2.68
— — — — —
2.01
.098-.787 1.811
MGN20
MGR46
NBC20- o
2.01-2.68
.610-1.000 2.362
3.15
MGN25
MGR60
NBC25- o
• MEGA NEW BABY NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using,
slowly ramp up to the appropriate speed starting from slow speeds • “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked v
COLLET CHUCKS
MEGA NEW BABY CHUCK
Collet Concentricity
AT COLLET NOSE 3µm at end of test bar 1 µm
.00004"
.00012"
4d
All BIG Collets are AA Grade and inspected twice for accuracy
Accessories
Body Model MEGA6N MEGA8N MEGA10N MEGA13N MEGA16N MEGA20N MEGA25N
MEGA WRENCH
NEW BABY COLLET
MEGA NEW BABY NUT
MEGA PERFECT SEAL
Adjusting Screw
Collet Ejector NBC6-CE NBC8-CE NBC10-CE NBC13-CE
Taper Cleaner SC-NBC6 SC-NBC8 SC-NBC10 SC-NBC13 SC-NBC16 SC-NBC20
MGR20 MGR25 MGR30 MGR35 MGR42 MGR46 MGR60
MGN6 MGN8 MGN10 MGN13 MGN16 MGN20 MGN25
NBA6B NBA8B NBA10B NBA13B NBA16B NBA20B
NBC6- o NBC8- o NBC10- o NBC13- o NBC16- o NBC20- o NBC25- o
MPS6- o MPS8- o MPS10- o MPS13- o MPS16- o MPS20- o MPS25- o
— — —
—
—
NEW BABY CHUCK CLAMPING RANGE: ø.059"-.630" (ø1.5-16mm)
COOLANT
L
THROUGH
L 1
Tool Adjustment Amount H
7
Adjusting Screw (Optional)
R
SPINDLE SYSTEM DUAL CONTACT
Catalog Number
Weight (lbs.)
ød
øD
L
L 1
H
Collet
BBT30-NBS10-45 BBT30-NBS13-45 BBT30-NBS16-45
.059-.394 .098-.512 .098-.630
1.181 1.378 1.654
.787
1.378-1.772 1.614-2.087 1.772-2.087
1.0
NBC10- o NBC13- o NBC16- o
1.772
.9 .9
.827
• NEW BABY NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • “H” indicates the adjustment length with an adjusting screw
Accessories
Body Model NBS10 NBS13 NBS16
Spanner Wrench
NEW BABY COLLET
NEW BABY NUT
BABY PERFECT SEAL
Adjusting Screw
NBK10 NBK13 NBK16
NBN10 NBN13 NBN16
NBA10B NBA13B NBA16B
NBC10- o NBC13- o NBC16- o
BPS10- o BPS13- o BPS16- o
Scan for Detailed Accessory Information
32,000 RPM
30,000 RPM
MAX 33,000 RPM
M 38, R
MAX 35,000 RPM
COLLET CHUCKS
MEGA E CHUCK CLAMPING RANGE: ø.125"-.500" (ø3-12mm) Exclusively for High Speed Finish End Milling
MAX 45,000 RPM COOLANT THROUGH MAX 60,000 RPM
MAX 40,000 RPM
L
L 1
MAX 50,000 RPM
H
MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM Max RPM 40,000 35,000 25,000 25,000 40,000 35,000 25,000 25,000 39,000 35,000 25,000
Adjusting Screw (Optional)
R
SPINDLE SYSTEM DUAL CONTACT
H
Catalog Number
Weight (lbs.)
Collet
Nut
Wrench
ød
øD øD 1
L
L 1
Min
Max
BBT30-MEGA6E-50 BBT30-MEGA6E-75 BBT30-MEGA6E-90 BBT30-MEGA6E-105 BBT30-MEGA8E-50 BBT30-MEGA8E-75 BBT30-MEGA8E-90 BBT30-MEGA8E-105 BBT30-MEGA10E-50 BBT30-MEGA10E-75 BBT30-MEGA10E-90 BBT30-MEGA10E-105 BBT30-MEGA13E-50 BBT30-MEGA13E-75 BBT30-MEGA13E-90 BBT30-MEGA13E-105
1.01 1.97
.98
1.2 1.4 1.6 1.8 1.2 1.6 1.8 2.1 1.3 1.8
1.18 2.95 1.97 1.28 3.54 2.56 1.38 4.13 3.15
.125-.250 (3-6mm)
.984
1.46
1.77 MEC6- o
MEN6 MGR25
1.20 1.97
.98
1.36 2.95 1.97 1.47 3.54 2.60 1.58 4.13 3.19
.125-.250 (3-8mm)
1.181
1.65
2.01 MEC8- o
MEN8 MGR30
1.39 1.97
.98
MAX 8,000 RPM MAX 4,000 RPM 2.1 2.3 1.4 2.0
1.56 2.95 2.01 1.61 3.54 2.62 1.62 4.13 3.23 1.67 1.97 1.06 1.65 2.95 2.05 1.65 3.54 2.64 1.65 4.13 3.23
.125-.375 (3-10mm)
1.378
1.89
2.28 MEC10- o
MEN10 MGR35
8
25,000 38,000 34,000 25,000 25,000
1.97
2.38
MAX 2,000 RPM
.125-.500 (3-12mm)
1.654
MEN13 MGR42
MEC13- o
1.97
2.36
2.3 2.7
• MEGA E NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available
• Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds • “H” indicates the adjustment length with an adjusting screw
Collet Concentricity
AT COLLET NOSE 3µm at end of test bar 1 µm
.00004" .00012" 4d
All BIG Collets are AA Grade and inspected twice for accuracy
Accessories
Body Model MEGA6E MEGA8E MEGA10E MEGA13E
MEGA WRENCH
MEGA E COLLET MEC6- o MEC8- o MEC10- o MEC13- o
MEGA E NUT
MEGA E PERFECT SEAL
Adjusting Screw
Taper Cleaner
MGR20 MGR25 MGR30 MGR35
MEN6 MEN8 MEN10 MEN13
NBA6B SC-MEC6 NBA8B SC-MEC8 NBA10B SC-MEC10 NBA13B SC-MEC13
EPS6- o EPS8- o EPS10- o EPS13- o
Scan for Detailed Accessory Information
16,000 RPM
17,000 RPM
MAX 28,000 RPM
MAX 25,000 RPM
MAX 20,000 RPM
MILLING CHUCKS
MEGA DOUBLE POWER CHUCK CLAMPING RANGE: ø.750" (ø12-20mm) For Heavy Duty End Milling
MAX 32,000 RPM THROUGH MAX 33,000 RPM COOLANT
MAX 30,000 RPM
Through Tools
MAX 38,000 RPM
MAX 35,000 RPM
MAX 45,000 RPM
MAX 40,000 RPM
H
H
Adjusting Screw (Optional)
E
MAX 50,000 RPM
MAX 60,000 RPM E
Adjusting Screw (Optional)
COOLANT
COOLANT
MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM H 2.52 2.36 L
Fig. 1
Fig. 2
L 1
L 1
L 2
L
R
SPINDLE SYSTEM DUAL CONTACT
Catalog Number
Min Clamping Length E
Max RPM
Weight (lbs.)
Fig.
ød
øD øD 1
L
L 1
L 2
Wrench
BBT30-MEGA.750DS-2.5 BBT30-MEGA12DS-58 BBT30-MEGA16DS-60 BBT30-MEGA20DS-65
1
.750 1.969 2.00
2.59 1.26 1.48 2.36
1.97 1.69 1.89 1.97
MGR50L 30,000 MGR38L 30,000 MGR46L 30,000 MGR50L 25,000
1.8 1.4 1.7 1.8
12mm 1.496 1.693 2.32
.98 1.30 2.40
9
1
16mm 1.811 1.85 20mm 1.969 2.00
2.46 1.10 2.66 1.30
—
• Wrench must be ordered separately • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds • MEGA16DS requires the hex socket head screw (M8) for axial adjustment, however, please contact us if using for center-through applications • “H” indicates the adjustment length with an adjusting screw • DS types have jet-through coolant supply, thus tools with holes cannot be used
MAX 8,000 RPM MAX 4,000 RPM
Accessories
MAX 2,000 RPM
Body Model
MEGA WRENCH
PSC STRAIGHT COLLET
PJC STRAIGHT COLLET
Adjusting Screw
C COLLETS
MEGA.750DS MEGA12DS MEGA16DS MEGA20DS
MGR50L MGR38L MGR46L MGR50L
HMA-M16S
PSC.750- o
PJC.750- o PJC12D- o PJC16- o PJC20- o
C.750- o
— —
—
— —
C16- o C20- o
HMA-M16S
PSC20- o
Scan for Detailed Accessory Information
MILLING CHUCKS
NEW Hi-POWER MILLING CHUCK CLAMPING RANGE: ø.750" (ø16-32mm) For Heavy Duty End Milling
COOLANT
THROUGH
L
L
Adjusting Screw (Optional) L
Adjusting Screw (Optional)
H
H
L
E E 1
E E 1
H
H
Adjusting Screw (Optional)
Adjusting Screw (Optional)
E 1
E 1
E
E
L 1
L 1
Fig. 2
Fig. 1
Fig. 2
Fig. 1
R
SPINDLE SYSTEM DUAL CONTACT
Min Clamping Length
Catalog Number
Weight (lbs.)
Fig.
ød
øD
L
L 1
H
Wrench
E
E 1
BBT30-HMC.750S-3 BBT30-HMC16S-70 v BBT30-HMC20S-75 BBT30-HMC25S-90 BBT30-HMC32S-105
2 1
.750
1.969
3.00 2.76 2.95 3.54 4.13
— 2.16-2.55
1.97 1.89 1.97 2.20 2.28
2.21 2.17 2.21 2.24 2.28
FK45-50L
2.1 1.5 2.0 2.6 3.3
16mm 1.693 20mm 1.969 25mm 2.165 32mm 2.441
1.85
2.80
FK45-50L
— 2.20-2.59 — 2.52-2.91 — 2.75-3.15
2
FK52-55 FK58-62L
• Wrench and axial adjusting screw must be ordered separately • When using center-through coolant: - Set screw with sealing compound applied (standard accessory) should be used to plug an air bleed hole
- Oil hole type should be chosen when straight collet is required • “H” indicates the adjustment length with an adjusting screw • When using center-through coolant, insert tool shank into E 1 or more • HMC16S requires the hex socket head screw (M8) for axial adjustment, however, please contact us if using for center-through applications; models marked v
10
Accessories
Body Model
Spanner Wrench FK45-50L FK45-50L FK45-50L FK52-55 FK58-62L FK31-33
PSC STRAIGHT COLLET
PJC STRAIGHT COLLET
Adjusting Screw
C COLLETS
HMC.750S HMC16S HMC20S HMC25S HMC32S HMC.500J
HMA-M16S
PSC.750- o
PJC.750- o PJC16- o PJC20- o PJC25- o PJC32- o PJC.500D- o PJC12D- o
C.750- o
—
—
C16- o C20- o C25- o C32- o
HMA-M16S HMA-M16S HMA-M16S
PSC20- o
—
PSC32- o
— —
— —
— —
HMC12J
FK31-33
Scan for Detailed Accessory Information
MILLING CHUCKS
NEW Hi-POWER MILLING CHUCK (JET COOLANT TYPE) CLAMPING RANGE: ø.500" (ø12mm)
COOLANT
Jet Through
THROUGH
L
L
L
L
H Max
H Max
H Max
H Max
E
E
E
E
M8
M8
M8
M8
L 1
L 1
L 1
L 1
Fig. 1
Fig. 2
Fig. 1
Fig. 2
R
SPINDLE SYSTEM DUAL CONTACT
Catalog Number
H Max 2.56 2.56
Min Clamping Length E
Weight (lbs.)
Fig.
ød
øD 1
L
L 1
Wrench
BBT30-HMC.500J-2.5 BBT30-HMC12J-60
1 1
.500
1.38
2.50 2.36
1.55 1.50
1.69 1.69
FK31-33 FK31-33
1.3 1.3
12mm 1.38
11
• Wrench must be ordered separately
Accessories
Body Model
Spanner Wrench FK45-50L FK45-50L FK45-50L FK52-55 FK58-62L FK31-33
PSC STRAIGHT COLLET
PJC STRAIGHT COLLET
Adjusting Screw
C COLLETS
HMC.750S HMC16S HMC20S HMC25S HMC32S HMC.500J
HMA-M16S
PSC.750- o
PJC.750- o PJC16- o PJC20- o PJC25- o PJC32- o PJC.500D- o PJC12D- o
C.750- o
—
—
C16- o C20- o C25- o C32- o
HMA-M16S HMA-M16S HMA-M16S
PSC20- o
—
PSC32- o
— —
— —
— —
HMC12J
FK31-33
Scan for Detailed Accessory Information
HYDRAULIC CHUCKS
HYDRAULIC CHUCK CLAMPING RANGE: ø.250"-1.000" (ø6-32mm) For Drills, Reamers, Ball Mills, End Mills, Diamond Reamers & Grinding Tools
COOLANT
THROUGH
H
Adjusting Screw (Optional)
E
L 1
L
Fig. 1
H
H
H
Adjusting Screw (Optional)
Adjusting Screw (Optional)
E
E
E
Adjusting Screw (Optional)
L 1
L 1
L 1
1.26
Fig. 2
L 2
Fig. 3
Fig. 4
L
L 2
L
L
R
SPINDLE SYSTEM DUAL CONTACT
12
Catalog Number
Min Clamping Length E
Adjusting Screw
Weight (lbs.)
Fig.
ød
øD øD 1
øD 2
L
L 1
L 2
H
BBT30-HDC.250-2.5 BBT30-HDC.250-4 BBT30-HDC.375-2.5 BBT30-HDC.375-4 BBT30-HDC.500-2.5 BBT30-HDC.500-4 BBT30-HDC.625-2.5 v
1 2 1 2 1 2 1 2
— 2.50 1.14
—
1.3 1.8 1.6 2.0 1.6 2.0 1.8 2.4 2.0 2.4 3.8 1.5
.250 1.024 1.79
1.10-1.97
1.10
HDA6-05032
1.18 4.00 1.69 2.70
— 2.50 .96
— 1.77-2.17
HDA10-08015 HDA10-08032 HDA12-10025 HDA12-10032
.375 1.181 1.81
1.30
1.34 4.00 1.77 2.48 1.30-2.17
— 2.50 .98
— 1.57-2.36
.500 1.299 1.81
1.50
1.46 4.00 1.77 2.52 1.50-2.36
— 2.50 .94
— 2.83
—
.625 1.496 1.81
1.69
BBT30-HDC.625-4
1.81 4.00 1.85 2.52 1.69-2.76
HDA16-12037 HDA16-12030 HDA16-12037 HDA25-16039 HDA6-05020
BBT30-HDC.750-2.5 u BBT30-HDC.750-4 BBT30-HDC1.000-4
— 2.50 .55
— 1.69-2.24
1.69
3 .750 1.496 2.09
1.77 4.00 1.22 2.09 1.69-2.95 2.48 4.00 1.61 1.73 2.05-3.15
3 1.000 2.165 2.48
2.05
BBT30-HDC6-45 BBT30-HDC6-75 BBT30-HDC6-90 BBT30-HDC6-105 BBT30-HDC7-75 BBT30-HDC8-45 BBT30-HDC8-75 BBT30-HDC8-90 BBT30-HDC8-105 BBT30-HDC9-75
1 2
1.181 1.81
1.77 .28 2.95 1.57
1.38-1.97
—
—
6mm
1.10
1.8
1.024 1.79
3.54 4.13
2.24 2.83
1.10-1.97
HDA6-05032
3
1.22
1.69
2.0 1.4 1.5 1.8
2 7mm 1.063 1.81
— 2.95 1.61
— 1.10-1.97
1.10
HDA6-05032 HDA8-06020
1 2
1.260 1.81
1.77 .28 2.95 1.61
1.38-1.97
—
—
8mm
1.10
1.102 1.79
3.54 4.13
2.24 2.83
1.10-1.97
HDA8-06032
3
1.30
1.73
2.0
2 9mm 1.142 1.81
— 2.95 1.61
— 1.10-1.97
1.10
HDA8-06032
1.5
HYDRAULIC CHUCKS
Catalog Number
Min Clamping Length E
Adjusting Screw
Weight (lbs.)
Fig.
ød
øD øD 1
øD 2
L
L 1
L 2
H
BBT30-HDC10-45 BBT30-HDC10-75 BBT30-HDC10-90 BBT30-HDC10-105 BBT30-HDC11-90 BBT30-HDC12-45 BBT30-HDC12-75 BBT30-HDC12-90 BBT30-HDC12-105 BBT30-HDC13-90 BBT30-HDC14-90 BBT30-HDC15-90 BBT30-HDC16-45 v BBT30-HDC16-75 BBT30-HDC16-90 BBT30-HDC16-105 BBT30-HDC18-90 BBT30-HDC20-60 u BBT30-HDC20-75 BBT30-HDC20-90 BBT30-HDC20-105 BBT30-HDC25-105 BBT30-HDC32-105
1 2
1.339
1.77 .28
1.77-2.17
HDA10-08015
1.5 2.0
—
—
2.95
10mm
1.81
1.30
1.181
1.30 3.54 1.42 4.13
1.42
2.01 2.60
1.30-2.17
HDA10-08032
3
2.2
3 11mm 1.220 1.81
1.34 3.54 2.01 1.77 1.30-2.17
1.30
HDA10-08032 HDA12-10010 l
1.8 1.5 1.8 2.0 2.2 1.8 2.0 1.9 1.5 2.0 2.2 2.3 2.0
1 2
1.417
1.77 .28 2.95 1.42
— 2.17-2.36
—
12mm
1.81
1.50
1.260
1.38 3.54 1.50 4.13
2.01 2.64
1.50-2.36
HDA12-10032
3
1.77
3 13mm 1.299 1.81 3 14mm 1.339 1.81 2 15mm 1.457 1.81
1.42 3.54 1.77 2.01 1.50-2.36 1.46 3.54 1.81 2.05 1.50-2.36
1.50 1.50 1.69
HDA12-10032 HDA12-10032 HDA16-12037
— 3.54 1.85
— 1.69-2.76
1 2
1.654
1.77 .28 2.95 1.38
2.76
—
HDA16-12030
16mm
1.81
—
—
1.69
1.496
3.54 4.13
1.69-2.76
3
1.85
HDA16-12037
4 18mm 1.417 2.01
1.73 3.54 1.22 1.61 1.69-2.76
1.69
HDA16-12037
— 2.36
— .55 1.69-2.13
HDA16-12030
2.0
4
2.09
1.81 2.95 .63 1.02 1.81-2.76
20mm 1.496
1.69
3.54 1.22 1.61
2.4 2.2 3.8 4.0
1.69-2.76
HDA16-12037
3
1.81
— 4.13 1.57 — 4.13 1.73 — 4.13 1.54
—
4 25mm 2.165 2.48 4 32mm 2.362 2.95
— 2.05-3.15 — 2.20-3.15
2.05 2.20
HDA25-16039 HDA25-16039
13
• “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked v • Straight collets cannot be used with models marked u • In case the projection length needs to be adjusted from the shank side, add the letter “W” to adjusting screw model number for hexagon sockets on both sides (ex: HDA6-05020W), adjusting screw with l indication is not available in W type
Use only cutting tools that have a shank tolerance of h6 (see table pg. 26). Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with hydraulic chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E”.
HYDRAULIC CHUCKS
HYDRAULIC CHUCK (SUPER SLIM TYPE) CLAMPING RANGE: ø.125" (ø3mm-12mm) For Drills, Reamers, Ball Mills, End Mills, Diamond Reamers & Grinding Tools
COOLANT
THROUGH
Easy Clamping with 1 Wrench The cutting tool can be clamped or unclamped easily and securely with just 1 wrench.
E
E
Fig. 2
L 1
Fig. 1
L 1
L 2
L
L
R
SPINDLE SYSTEM DUAL CONTACT
Catalog Number
Min Clamping Length E
Max RPM
Weight (lbs.)
ød
øD
øD 1
øD 2
L
L 1
L 2
1.3 1.4 1.3 1.4 1.1 1.4 1.3 1.3 1.5 1.7 1.5 1.8 1.5 1.9 1.8 1.9
BBT30-HDC3S-60 v BBT30-HDC3S-90 v
.71 .98 .71 .98 .79
2.36 3.54 2.36 3.54 2.36
.75
35,000 35,000 35000 35,000 35,000 35,000 35,000 35,000 35,000 33,000 35,000 33,000 35,000 33,000 35,000 33,000
14
3mm .551
1.65
—
1.97
.63
BBT30-HDC3.175S-60 v BBT30-HDC3.175S-90 v BBT30-HDC4S-60 BBT30-HDC4S-90 BBT30-HDC5S-90 BBT30-HDC6S-60 BBT30-HDC6S-90 BBT30-HDC6S-120 BBT30-HDC8S-90 BBT30-HDC 8S-120 BBT30-HDC10S-90 BBT30-HDC10S-120 BBT30-HDC12S-90 BBT30-HDC12S-120
1.63 1.65 1.81
.75
.125
.551
—
1.97 1.10
—
4mm .551
.75
1.65
.98
3.54
1.97
—
5mm .551
.87
.75 .98
2.36 3.54 4.72 3.54 4.72 3.54 4.72 3.54 4.72
.75
6mm .551
1.65
1.97 2.24 1.97 2.05 1.97 2.05 1.97 2.05
—
.98
1.02
8mm .669
1.65
1.10
—
1.18
10mm .748
1.73
1.18
—
1.26
12mm .827
1.81
1.26
—
1.38
• Adjusting screw cannot be used • Some coolant may leak from the inner diameter slits when center-through coolant is used with models marked v
Use only cutting tools that have a shank tolerance of h6 (see table pg. 26). Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with hydraulic chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E”.
HYDRAULIC CHUCKS
HYDRAULIC CHUCK (JET COOLANT TYPE) CLAMPING RANGE: ø.250"-.500" (ø4-20mm) Coolant Holes Through Body of Holder
COOLANT
Jet Through
THROUGH
E
E
L 1
Fig. 2
Fig. 1
L 1
L
L
R
SPINDLE SYSTEM DUAL CONTACT
Catalog Number
Min Clamping Length E
Weight (lbs.)
15
Fig.
ød
øD
øD 1
øD 2
L
L 1
BBT30-HDC.250J-3.5 BBT30-HDC.375J-3.5 BBT30-HDC.500J-3.5 BBT30-HDC4J-60 BBT30-HDC4J-90 BBT30-HDC6J-90 BBT30-HDC8J-90 BBT30-HDC10J-90 BBT30-HDC12J-90 BBT30-HDC16J-90 BBT30-HDC20J-90
.250 .375 .500
.790 .950
1.66 1.74 1.82 1.81
1.00 1.16 1.28
1.92 1.93 1.94 1.10
.99
1.5 1.6 1.7 1.3 1.5 1.5 1.5 1.8 1.8 2.0 2.4
1.30 1.42
3.50
1.070
.91
2.36
.75 .75 .98
4mm
.787
1.02 1.02 1.10 1.18 1.26 1.57 1.69
1
1.65
6mm 8mm
.866 .945
1.97
1.18 1.26 1.38
3.54
10mm
1.73
12mm 1.024 16mm 1.339 20mm 1.496
1.81
1.93 1.57
1.65
2
2.05
• HDC6J (.250") to HDC12J (.500") models allow jet through coolant to be switched to center-through by assembling accessory plug screw
BASIC ARBORS
FACE MILL (ARBOR TYPE A)
L 1
L
L 2
L L 1 L 2
K
Fig. 1
Fig. 2
R
SPINDLE SYSTEM DUAL CONTACT
Drive Key
Clamp Bolt
BIG-PLUS Taper Catalog Number
Standard Taper Catalog Number
øD (h6)
Weight (lbs.)
Fig.
øD 1
øD 2
L
L 1
L 2
W
BBT30-FMA22.225-45 BBT30-FMA25.4-45
1
.875 1.654
— 1.772 .709 .157 .327 M10-40L — 1.772 .866 .197 .374 MBA-M12 — 1.772 1.181 .276 .500 MBA-M16
1.6 1.9 2.4
—
2 1.000 1.969 2 1.250 2.362
16
—
BT30-FMA31.75-45
• BT shank models with “—” are not standard products • Models with v do not have a through hole • The weight does not include the cutter • Clamp bolt is included • Depending on the cutter, a hex socket head screw may be required for clamping. • A clamp screw with oil hole must be ordered separately for use with center-through coolant/air • The ATC arm interference zone K of the model with “ ” is 45mm
BASIC ARBORS
FACE MILL (ARBOR TYPE C)
L
L 1
L 2
L L 1 L 2
K
G
G
Fig. 2
Fig. 1
R
SPINDLE SYSTEM DUAL CONTACT
Drive Key
Weight (lbs.)
BIG-PLUS Taper Catalog Number BBT30-FMC16-45 BBT30-FMC22-45 BBT30-FMC27-45
Standard Taper Catalog Number
øD (h6)
G
Fig.
øD 1
L
L 1
L 2
W
1 1 2
16mm 1.260 22mm 1.772 27mm 2.756
1.772
.630 .709 .787
.197 .197 .236
.315 .394 .472
M8
1.3 1.7 2.3
—
M10 M12
17
• BT shank models with "-" are not available; please choose BBT shank models • Models with v do not have a through hole • The weight does not include the cutter • Clamp bolt is included • The ATC arm interference zone K of the model with “ ” is 45mm
BASIC ARBORS
SHELL/FACE MILL HOLDER
COOLANT
THROUGH
L
L 1
L
L 1
L 2
L 3
L 2
L 3
G
G
Fig. 1
Fig. 1
L
L 1
L
L 1
L 2
L 2
K
K
G
G
Fig. 2
Fig. 2
R
SPINDLE SYSTEM DUAL CONTACT
Drive Key
Weight (lbs.)
Min øC
Catalog Number
G
L
L 1
L 3
Fig.
øD
øD 1
L 2
W
18
1.6 2.0 1.3 1.4 1.8 1.4 2.0 1.2
— —
BBT30-SMC.750-2 BBT30-SMC1.000-2 BBT30-FMH22-45-35 BBT30-FMH25.4-46-35 BBT30-FMH25.4-50-45 l BBT30-FMH27-45-35 BBT30-FMH31.75-60-45 l BBT30-FMH16-37-35 BBT30-FMH22-47-45 l BBT30-FMH22-60-45 l BBT30-FMH27-60-45 l
.750
1.689 2.189
.69 .69 .71 .87 .87 .79
— .16 — .22
.313 .375 .394 .375 .375 .472 .500 .315
3/8"-24 1/2"-20
1
2.00
1.000
1 1 2 1 2 1
22mm 1.772 25.4mm 1.811 25.4mm 1.969 27mm 1.063 31.75mm 2.362 16mm 1.457
1.38 1.38 1.77 1.77 1.77 1.38 1.77 1.77 1.77
.47
.20 .20
M10 M12 M12 M12 M16
1.496
12
.658
— .20
1.417 1.496
12
.47
1.18
— .26
2.283
.63
11 — —
.20
M8
1.850 2.362
2
22mm
.71
.20
.394
M10
1.6
1.496
2
27mm 2.362
.79
— .24
.472
M12
2.0
1.811
• Clamp bolt is included • The weight does not include the cutter • If the provided clamp bolt is not compatible, separately select one • The ATC arm interference zone K is 30mm for BBT30 and 45mm for BBT40 with models marked l
For high speed applications, shell mill holders should be balanced together with the cutters.
MODULAR HOLDERS
CKB SHANK
COOLANT
THROUGH
L
L
L
A
A
A
CKB No.
CKB No.
Fig. 1
Fig. 2
Fig. 3
CKB No.
BT30: 1.32 (Min) BT40: 1.57
R
SPINDLE SYSTEM DUAL CONTACT
BIG-PLUS BBT Shank Catalog Number
BT Shank Catalog Number BT30-CKB1-72 BT30-CKB2-38 BT30-CKB2-83 BT30-CKB3-39 BT30-CKB3-79 BT30-CKB4-38 BT30-CKB4-73 BT30-CKB5-63 BT30-CKB6-64
Weight (lbs.)
Fig.
CK No.
øD
L
A
BBT30-CKB1-72 BBT30-CKB2-38 BBT30-CKB2-83 BBT30-CKB3-39 BBT30-CKB3-79 BBT30-CKB4-38 BBT30-CKB4-73 BBT30-CKB5-63 BBT30-CKB6-64
1
CK1
.748
2.835 1.476 3.248 1.535 3.110 1.496 2.874 2.480 2.520
1.575
1.1
.433
.9
2
CK2
.945
19
2.165
1.2 1.0 1.4 1.0 1.7 1.7 2.0
.512
2
CK3
1.220
2.047
.512
2
CK4
1.535
1.890 1.614 1.654
3 3
CK5 CK6
1.969 2.520
ROUGH BORING HEAD
EXTENSION & REDUCTION
FINE BORING HEAD
Scan for Detailed Accessory Information
KAISER ROUGH BORING HEADS
MW BORING HEAD PAT. RANGE: ø.630"-.827" Delivers high-efficiency, precision rough boring in small diameters with a 2-insert design.
COOLANT
THROUGH
L
A
3.150
Catalog Number
Spare Clamp Bolt Set
Spare Belleville Spring (4pcs)
Weight (lbs.)
øD
Cartridge
L
A
ST20-MW1619-45 ST20-MW1619-60 ST20-MW1821-50 ST20-MW1821-65
5.354 5.945 5.551 6.142
1.772 2.362 1.969 2.559
.53 .57 .57 .62
.630-.748
MW1619E
MW16SS
MW16BS
.709-.827
MW1821E
• Clamp Bolts and Belleville Springs are included with the body; cartridges and inserts must be ordered separately • Cartridge models are a 2-piece set
• Cartridge includes insert clamping screws and wrench • The weight is that of the body and cartridge combined • The spare Clamp Screw Set contains two clamping screws and two washers
Blind Hole
Through Hole
20
Threads for plug screws are prepared in the coolant holes to change the coolant directions.
Cutting Conditions
Workpiece Material Carbon Steel Stainless Steel
Cutting Speed Vc (SFM)
Feed Rate f (IPR)
Cutting Depth (in/ø)
430-600 330-460 400-660 600-925
.004-.008 .006-.010 .004-.012 .008-.012
.080-.120 .060-.100 .040-.160 .060-.160
Cast Iron Aluminum
• Generally for use with center-through coolant • Cutting speed must be lowered for external oil supply • Blind hole processing may damage inserts and tools, as cutting chips clog at the back of the hole • Remove cutting chips at the small bottom of the hole several times for processing
Scan for Detailed Accessory Information
KAISER ROUGH BORING HEADS
MW BORING HEAD (CARBIDE SHANK TYPE) RANGE: ø.630"-.827" Optimized for high-performance deep hole boring in through-hole applications.
COOLANT
THROUGH
L Effective boring depth A
Cartridge
Made of Carbide
Clamp Bolt Set
Clamp Shim Set
Weight (lbs.)
Catalog Number
Cartridge
øDs
L
A
øD
ST14W-MW16-110 ST16W-MW18-115
.630-.748 .709-.827
MW1619E MW1821E
14mm 5.945 16mm 6.772
4.331 4.530
.79
MW16SS
MW16BS
1.19
• Clamp Bolts and Belleville Springs are included with the body; cartridges and inserts must be ordered separately • Cartridge models are a 2-piece set
• Cartridge includes insert clamping screws and wrench • The weight is that of the body and cartridge combined • The carbide shank and boring head are integrated and cannot be sold separately • Exclusive for use with through holes; do not use it with blind holes • The spare Clamp Screw Set contains two clamping screws and two washers
CARTRIDGES
Catalog Number
Insert Clamping Screw Set
øD
Insert
21
MW1619E MW1821E
.630-.748 .709-.827
MW04
S1.6S-T6
• Each cartridge model consists of a pair of cartridges and an insert clamping wrench • Inserts must be ordered separately • The insert clamping screw set (optional) contains 10 screws and 1 wrench
INDEXABLE INSERTS
.079
Catalog Number
Radius
Corner
Workpiece
Cutting Materials
No.
MW0404F(Z30P) MW0404S(Z30K) MW0404E(D15N)
1 2 3
.016 .016 .016
2 2 2
Steel / Stainless Steel
Coated Carbide (P30) Coated Carbide (K30)
Cast Iron GG/GGG
Aluminium/Nonferrous
DLC Coated Carbide (N15)
• Inserts are sold in packages of 10 pcs. • Order example: MW0404F Z30P----10 pcs. in a package
INSERT CLAMPING SCREW SET
Set Model
Screw Caps
Wrench
S1.6S-T6
M1.6×4.2
FA-T6
Scan for Detailed Accessory Information
• 10 screws and 1 wrench are included in a set
KAISER FINE BORING HEADS
EWN2-22 BORING HEAD Ideal For Small Machines RANGE: ø.039"-.866" Compact head reduces interference.
COOLANT
THROUGH
JIG BORING CUTTER, 8 Models
ø.039-.354
CARBIDE BORING BAR
A=.787-2.362 3.346
STRAIGHT COLLET
Max Tool Insertion Amount = 2.126
ST05W-EB6-60 ø.236-ø.295
1.122
WC02
EC1005
CK4
2.756
A=.630
ST06W-EB4-16 ø.157-ø.197
EC03
2.953
A=.757
EWN2-22E-CK4 Stroke 0"-.079"
ST06W-EB5-20 ø.197-ø.236
EC1006
A=1.457-2.559 3.740
BORING BAR
ST06W-EB7.5-65 ø.295-ø.354
WC02
A=.787-1.575 2.559
INSERT HOLDER
M5xP.8
A = Projection Length
ST08-M5-40
TP08
.709
A=1.417-2.559 3.543
22
EB09N ø.354-ø.413
ST08W-M5-65
EB10.5N ø.413-ø.472
EC1008
Always observe the projection length range and tool insertion limit. Use outside these ranges may result in damage to the boring head or slippage of the bar shank
A=2.008-3.150 4.134
ST08W-M5-80
A=1.024-1.969 2.953
.906
EB12N ø.472-ø.551
M6xP1
ST10-M6-50
3.937
A=1.811-2.953
EB14N ø.551-ø.630
ST10W-M6-75
4.724
A=2.598-3.740
EB16N ø.630-ø.709
Made of Carbide
ST10W-M6-95
1.063
A=1.378-2.362 3.346
EB18N ø.709-ø.787
M10xP1.25
ST10-M10-58
EB20N ø.787-ø.866
Scan for Detailed Accessory Information
KAISER FINE BORING HEADS
EWN2-32/EWE2-32 BORING HEAD (CENTRIC BORING BAR TYPE)
JIG BORING CUTTER, 8 Models
COOLANT
STRAIGHT COLLET EC1210
ø.039-.354
RANGE: ø.039"-1.260" Flexible tool layout with versatile CK5 connection.
CARBIDE BORING BAR
THROUGH
REDUCTION SLEEVE
A=.787-2.362 3.346
85
WC02
ST05W-EB6-60 ø.236-.295
ST12-SL5
2.756
A=.630
EC03
Max Tool Insertion Amount=2.677
ST06W-EB4-16 ø.157-.197
STRAIGHT COLLET
2.953
A=.787
CK5
1.417
ST06W-EB5-20 ø.197-.236
EC1206
A=1.063-2.559 3.740
BORING BAR
WC02
A=.787-1.575 2.559
ST06W-EB7.5-65 ø.295-.354
INSERT HOLDER
TP08
M5xP.8
ST08-M5-40
EWN2-32E-CK5 Stroke 0"-.138"
.709
A=.984-2.559 3.543
EB09N ø.354-.413
ST08W-M5-65
EB10.5N ø.413-.472
EC1208
A=1.575-3.150 4.134
Max Tool Insertion Amount=3.150
ST08W-M5-80
1.969
A=.984-1.969 2.953
CK5
M6xP1
ST10-M6-50
3.937
.906
A=1.772-2.953
23
EB12N ø.472-.551
ST10W-M6-75
EC1210
4.724
EWE2-32CK5 Stroke .020"-.079"
A=2.165-3.740
ST10W-M6-95
A=1.260-2.362 3.937
A = Projection Length
.906
M6xP1
ST12-M6-60
A=2.441-3.543 5.118
EB14N ø.551-.630
Always observe the projection length range and tool insertion limit. Use outside these ranges may result in damage to the boring head or slippage of the bar shank
EB16N ø.630-.709
ST12W-M6-90
A=3.622-4.724 6.299
1.063
EB18N ø.709-.787 EB20N ø.787-.866 EB22N ø.866-.945 EB24N ø.945-1.024
ST12W-M6-120
A=1.220-2.559 3.898
Made of Carbide
M10xP1.25
ST12-M10-65
A=2.795-4.134 5.472
ST12W-M10-105
EB26N ø1.024-1.102 EB28N ø1.102-1.181 EB30N øø1.181-1.260
A=3.976-5.315 6.654
Scan for Detailed Accessory Information
ST12W-M10-135
KAISER FINE BORING HEADS
EWN2-54/EWE2-54 (CENTRIC BORING BAR TYPE) RANGE: ø.039"-2.126" Features abundant range of tools capable of small-diameter deep boring.
COOLANT
THROUGH
Max Tool Insertion Amount=3.425
1.772
CK6
EC1605
CARBIDE BORING BAR
REDUCTION SLEEVE
u PG. 478
A=7.787-2.362 3.346
3.937
EWN2-54EM-CK6 Stroke 0"-.177"
WC02
ST05W-EB6-60 ø.236-.295
ST16-SL5
2.756
• Center-through coolant pressure should not exceed 4MPa
A=.630
EC03
ST06W-EB4-16 ø.157-.197
2.953
3.937
A=.757
ST06W-EB5-20 ø.197-.236
Max Tool Insertion Amount=3.346
ST16-SL6
A=1.063-2.559 3.740
1.772
3.937
CK6
WC02
ST06W-EB7.5-65 ø.295-.354
2.953
ST16-SL8
JIG BORING CUTTER, 8 Models
24
3.937
ø.039-.354
2.953
• Use with a Side Lock Holder and Reduction Sleeve or Straight Collet
ST16-SL10
EWE2-54CK6 Stroke .020"-.098"
STRAIGHT COLLET
BORING BAR
A=.787-1.575 2.559
EC1606
INSERT HOLDER
A = Projection Length
TP08
M5xP.8
ST08-M5-40
.709
A=.787-2.559 3.543
EB09N ø.354-.413 EB10.5N ø.413-.472
Always observe the projection length range and tool insertion limit. Use outside these ranges may result in damage to the boring head or slippage of the bar shank
ST08W-M5-65
EC1608
A=.787-3.150 4.134
ST08W-M5-80
A=.984-1.969 2.953
Made of Carbide
M6xP1
ST10-M6-50
EC1610
3.937
.906
A=.984-2.953
EB12N ø.472-.551
ST10W-M6-75
4.724
Scan for Detailed Accessory Information
A=1.378-3.740
ST10W-M6-95
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