BIG DAISHOWA BBT30 Tooling

High-Performance Tooling for Precision Machining

BBT30 TOOLING High-Performance Tooling for Precision Machining

BIG-PLUS OVERVIEW

BIG-PLUS DUAL CONTACT

BIG-PLUS

Conventional

FIT

FIT

SIMULTANEOUS TAPER & FLANGE FIT BIG-PLUS surpasses all other spindle concepts while offering interchangeability with existing machines and tool holders. • Improved surface finish & dimensional accuracy • Extended tool life • Improvement of ATC repeatability • Elimination of Z-axial movement at high speeds • Improved roundness of boring operations

SPACE

BASIC CONCEPT The BIG-PLUS Spindle System is based on the most current available standards in ASME B5.50, JIS B6339 and DIN 69871. A conventional steep taper tool holder is supported on a reference diameter called the gage line. On the contrary, a BIG-PLUS tool holder is supported on the flange face, which brings remarkable improvement to rigidity.

Increased Contact Diameter (Example of BT50) BIG-PLUS

Conventional

Taper No.

Conventional

BIG-PLUS

2

SPACE

CONTACT

BT30

ø1.250

ø1.811

PERFECT INTERCHANGEABILITY BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be attained. Although other simultaneous contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories such as a tool presetter and tool holder fixture as it is based on a conventional steep taper shank. Further, it is not necessary to modify tool magazines and ATC devices of existing machines.

BIG-PLUS Spindle + BIG-PLUS Holder CONTACT

Conventional Spindle + BIG-PLUS Holder CLEARANCE

Existing Accessories Utilized

Tool Presetter

BIG-PLUS Holder

Tooling Fixture

Conventional Holder

Tool Storage System

BIG-PLUS OVERVIEW

THE BIG-PLUS SPINDLE SYSTEM IS AN ORIGINAL DEVELOPMENT OF BIG DAISHOWA SEIKI CO., LTD. BIG-PLUS spindles have been adopted by licensed machine and spindle builders around the world under strictly controlled dimensions using BIG’s master gage. In order to protect the spindle or prevent possible accident, only use tool holders with the BIG-PLUS trademark. IMPROVEMENT OF ATC REPEATABILITY The BIG-PLUS Spindle System ensures the highest precision location of the tool holder in the spindle when using the ATC for loading tools as a result of the dual contact, which precisely positions the tool holder within 1 micron.

ATC Repeatability

WITHIN 1 µm

Machine: Horizontal (4 years old)

6"

10 8 6 4 2 0

Taper Contact (Conventional) Dual Contact (BIG-PLUS)

Test Bar (Zero Runout)

Pulling Force 800kg

12345678910 No. of Times of ATC

MINIMIZED DEFLECTION FOR MAXIMUM MACHINING ACCURACY & SUPERIOR FINISH BIG-PLUS simultaneous contact enhances machining rigidity with the larger contact diameter of the tool holder flange face, reducing deflection and improving accuracy and finish.

BIG-PLUS

Conventional

3

STRICT GAGE CONTROL BIG-PLUS spindles produced by the licensed machine and spindle builders are strictly controlled in dimensions by the original BIG master gage. Only BIG-PLUS trademarked tool holders can achieve the optimal performance fully and safely.

Gages for Machine Spindle

Master Arbor

Master Gage

Measuring Device

BIG-PLUS Spindle System Machine Builders The BIG-PLUS Spindle System is offered by many of the world’s leading manufacturers of machining centers. Some of the machine and spindle builders who have produced BIG-PLUS spindles are as follows: ACCUWAY, ADVANCED MACHINE , ALEX-TECH, AMS, ANCA, AONO GIKEN, ARES, ASADA SEIKI, ASA TECH, AWEA, BERG SPANNTECHNIK, BFW, BOST, BROTHER, CERI, CHEVALIER, CHUO-SEIKI, CITIZEN, COLGAR, D.S.TECHNOLOGIE, DAH LIH, DAITO, DAIYA SEIKI, DIXI, DMC, DMG MORI PRECISION BORING, DMG MORI SEIKI, DOOSAN, EGIN-HEINISCH, EGURO, EMCO, ENSHU, FADAL, ANUC, FEELER, FEMCO, FIRST, FIRST, FISCHER , FOREST-LINÉ, FPT, FRANZ KESSLER, GIDDINGS & LEWIS, GMN, GROB, GTI , HAIDE, HARDINGE, HARTFORD, HEYLIGENSTAEDT, HISION, HNK, HOMMA, HORKOS, HOWA, HSD, HST, HURCO, HWACHEON, IBAG, IBARMIA INNOVATEK, IKEGAI, INOUE KOSOKU KIKAI, JHENG TAI, JOBS, JOHNFORD, JTEKT MACHINE SYSTEMS, JTEKT, JUNGWOO M.S., JYOTI, KARATS, KASHIFUJI, KASWIN, KENTURN, KIRA, KITAMURA, KIWA, KMT, KOMATSU NTC, KONDIA, KOYO, KPTEC, LAZZATI, LMW, MAG, MAGNIX, MAKINO, MAKINO SEIKI, MANDELLI, MATSUURA, MAZAK, MCM, MECTRON, MILLTRONICS, MITSUI SEIKI, MOTOKUBO, MTE, MYL, N.S.S, NACHI, NAKAMURA, NEWAY, NICOLÀS CORREA, NIDEC MACHINE TOOL, NIDEC OKK, NIIGATA, NIPPON BEARING, NISHIJIMAX, NISSIN-MFG, NOMURA, NORTHLAND TOOL , NSK, NUMEN, O-M, OBATAKE, OHTORI, OKUMA, OMLAT, OMV, OVERMACH, PAMA, PDS , PIETRO CARNAGHI, PMC, QUASER, REIDEN, ROKU ROKU, ROYAL, RS TEC, SAJO, SEMA, SEMPUCO, SETCO , SHAN RONG, SHIBAURA, SHODA, SHW, SKF USA, SKG, SKODA, SKYNC, SMEC, SNK, SODICK, SORALUCE, SPINDER, SPINTEC, SPINTRUE, SPS , STARRAGHECKERT, STUDER, SUFENG, SUGINO, SUNWOO, SUPERIOR SPINDLE SERVICE , SWIFT, TAJMAC-ZPS, TAKAMAZ KIKAI KOUGYOU, TAKISAWA, TANABE, THETA, TONGTAI, TOS KURIM, TOS VARNSDORF, TOYO SEIKI, TSUDAKOMA, TSUGAMI, UGINT, UTSUNOMIYA, VICTOR TAICHUNG, VTEC, VYU CHENG, WALDRICH COBURG, WELE, WIA, YAMASAKI GIKEN, YAMASHINA SEIKI, YASDA, YASUNAGA, YCM, YU HUNG, ZAYER (As of September 2025)

• Bold company names are North American licensed BIG-PLUS spindle rebuilders

32,000 RPM

30,000 RPM

MAX 33,000 RPM

MAX 35,000 RPM

COLLET CHUCKS

MEGA MICRO CHUCK (TYPE T) CLAMPING RANGE: ø.018"-.317" (ø.45-8.05mm) For Micro Drill & End Mill Applications

HIGHER RIGIDITY

MAX 45,000 RPM

MAX 40,000 RPM

L

MAX 50,000 RPM

MAX 60,000 RPM

L 1

H 2

H 1

G

MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM R SPINDLE SYSTEM DUAL CONTACT Max RPM Weight (lbs.) .8 .9 .9 .9 35,000 1.0 30,000 1.1 40,000 40,000 1.0 35,000 1.0 30,000 1.1 25,000 1.2 40,000 40,000 1.0 35,000 1.0 MAX 2,000 RPM 30,000 1.2 25,000 1.3 40,000 1.1 30,000 1.3 40,000 40,000

BBT No.

Catalog Number

ød

øD øD 1

L L 1

H 1

H 2

G

Collet

Nut

Wrench

BBT30-MEGA3S-45T BBT30-MEGA3S-75T BBT30-MEGA3S-90T BBT30-MEGA3S-105T BBT30-MEGA4S-60T BBT30-MEGA4S-75T BBT30-MEGA4S-90T BBT30-MEGA4S-105T BBT30-MEGA4S-120T BBT30-MEGA6S-60T BBT30-MEGA6S-75T BBT30-MEGA6S-90T BBT30-MEGA6S-105T BBT30-MEGA6S-120T BBT30-MEGA8S-75T BBT30-MEGA8S-105T

.45 1.77 .79 .62 2.95 1.89 .72 3.54 2.48 .83 4.13 3.07 .58 2.36 1.30 .69 2.95 1.89 .79 3.54 2.48 .89 4.13 1.89 1.00 4.72 3.66 .64 2.36 1.30 .74 2.95 1.89 .85 3.54 2.48 .95 4.13 3.07 1.06 4.72 3.66 .89 2.95 1.89 1.10 4.13 3.07

.018-.128 .394

.87 1.50 M4 P0.70 NBC3S- o

MGN3S MGR10

.018-.159 .472

1.04 1.85 M5 P0.80 NBC4S- o

MGN4S MGR12

MAX 8,000 RPM MAX 4,000 RPM

4

.018-.238 .551

1.12 1.93 M7 P0.75 NBC6S- o

MGN6S MGR14

.116-.317 .709

1.22 1.99 M9 P0.75 NBC8S- o

MGN8S MGR18

• MEGA MICRO NUT is included; collet and wrench must be ordered separately • Weight includes nut but not collet • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds

Accessories

Body Model MEGA4S MEGA6S MEGA8S

MEGA WRENCH

MEGA MICRO COLLET

MEGA MICRO COOLANT NUT

MEGA MICRO SEAL NUT

MEGA MICRO NUT

MEGA MICRO COLLET CASE

Taper Cleaner SC-NBC4S SC-NBC6S SC-NBC8S

MGR12 MGR14 MGR18

MGN4S MGN6S MGN8S

NBB4S NBB6S NBB8S

NBC4S- o NBC6S- o NBC8S- o

MGN4S- o MGN6S- o MGN8S- o

MGN6S- o MGN8S- o

Scan for Detailed Accessory Information

32,000 RPM

30,000 RPM

MAX 33,000 RPM

MAX 35,000 RPM

COLLET CHUCKS

MEGA MICRO CHUCK CLAMPING RANGE: ø.018"-.317" (ø.45-8.05mm) For Micro Drill & End Mill Applications

MAX 45,000 RPM

MAX 40,000 RPM

L

MAX 50,000 RPM

MAX 60,000 RPM

L 1

H 2

H 1

G

MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM R SPINDLE SYSTEM DUAL CONTACT Weight (lbs.) .9 .9 1.0 1.0 1.1

BBT No.

Catalog Number

Max RPM

ød

øD L

L 1

H 1

H 2

G

Collet

Nut

Wrench

BBT30-MEGA4S-90 BBT30-MEGA6S-60 BBT30-MEGA6S-90 BBT30-MEGA6S-105 BBT30-MEGA8S-90

.018-.159 .472 3.54 2.44 1.04 1.85 M5 P.08 NBC4S- o

MGN4S MGR12 40,000

2.36 1.26 3.54 2.44 4.13 2.87

40,000 40,000 40,000

.018-.238 .551

1.12 1.93 M7 P0.75 NBC6S- o

MGN6S MGR14

.116-.317 .709 3.54 2.36 1.22 1.99 M9 P0.75 NBC8S- o

MGN8S MGR18 35,000

• MEGA MICRO NUT is included; collet and wrench must be ordered separately • Weight includes nut but not collet • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds

5 MAX 8,000 RPM MAX 4,000 RPM

MAX 2,000 RPM

Collet Concentricity

AT COLLET NOSE 3µm at end of test bar 1 µm

4d .00004" .00012"

All BIG Collets are AA Grade and inspected twice for accuracy

Accessories

Body Model MEGA4S MEGA6S MEGA8S

MEGA WRENCH

MEGA MICRO COLLET

MEGA MICRO COOLANT NUT

MEGA MICRO SEAL NUT

MEGA MICRO NUT

MEGA MICRO COLLET CASE

Taper Cleaner SC-NBC4S SC-NBC6S SC-NBC8S

MGR12 MGR14 MGR18

MGN4S MGN6S MGN8S

NBB4S NBB6S NBB8S

NBC4S- o NBC6S- o NBC8S- o

MGN4S- o MGN6S- o MGN8S- o

MGN6S- o MGN8S- o

Scan for Detailed Accessory Information

32,000 RPM

30,000 RPM

MAX 33,000 RPM

MAX 38,000 RPM

MAX 35,000 RPM

COLLET CHUCKS

MEGA NEW BABY CHUCK CLAMPING RANGE: ø.010"-1.000" (ø.25-25.4mm) For Drills, Reamers, Taps & Finishing End Mills

COOLANT MAX 45,000 RPM THROUGH MAX 60,000 RPM

MAX 40,000 RPM

L

MAX 50,000 RPM

L 1

H

Wrench MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM MGR20 MGR25

Adjusting Screw (Optional)

R

SPINDLE SYSTEM DUAL CONTACT

Weight (lbs.)

Catalog Number

Max RPM

ød

øD

L

L 1

H

Collet

Nut

BBT30-MEGA6N-60 BBT30-MEGA6N-75 BBT30-MEGA6N-90 BBT30-MEGA6N-105 BBT30-MEGA6N-120 BBT30-MEGA8N-60 BBT30-MEGA8N-75 BBT30-MEGA8N-90 BBT30-MEGA8N-105 BBT30-MEGA8N-120 BBT30-MEGA10N-60 BBT30-MEGA10N-75 BBT30-MEGA10N-90 BBT30-MEGA10N-105 BBT30-MEGA10N-120 BBT30-MEGA13N-60 BBT30-MEGA13N-75 BBT30-MEGA13N-90 BBT30-MEGA13N-105 BBT30-MEGA13N-120 BBT30-MEGA16N-60 BBT30-MEGA16N-75 BBT30-MEGA16N-90 BBT30-MEGA16N-105 BBT30-MEGA20N-60 v BBT30-MEGA20N-75 BBT30-MEGA20N-90 BBT30-MEGA20N-105 BBT30-MEGA25N-85 v

2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 4.72 2.36 2.95 3.54 4.13 2.36 2.95 3.54 4.13 3.35

1.26 1.85 2.44 3.03 3.54 1.34 1.93 2.52 3.11 3.70 1.34 1.93 2.52 3.11 3.62 1.34 1.93 2.52 3.11 3.70 1.46 2.05 2.64 3.23

40,000 35,000 30,000 20,000 18,000 40,000 35,000 30,000 20,000 18,000 40,000 30,000 25,000 18,000 15,000 40,000 30,000 25,000 18,000 15,000 35,000 25,000 20,000 18,000 30,000 20,000 15,000 13,000 12,000

1.0 1.1 1.2 1.2 1.3 1.1 1.2 1.4

.010-.236

.787

.91-1.69

MGN6

NBC6- o

.059-.394

.984

1.02-1.77

MGN8

NBC8- o

1.5 1.6 MAX 8,000 RPM MAX 4,000 RPM 1.2 1.4 1.5 1.7

6

MGR30 MAX 2,000 RPM

.059-.394 1.181

1.50-1.89 NBC10- o

MGN10

1.8 1.2 1.4 1.6 1.8 2.0 1.5 1.8 2.1 2.4 1.6 1.9 2.2 2.5 2.5

.098-.512 1.378

1.73-2.48 NBC13- o

MGN13

MGR35

1.89-2.48

.098-.630 1.654

MGN16

MGR42

NBC16- o

1.89-2.68

— — — — —

2.01

.098-.787 1.811

MGN20

MGR46

NBC20- o

2.01-2.68

.610-1.000 2.362

3.15

MGN25

MGR60

NBC25- o

• MEGA NEW BABY NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using,

slowly ramp up to the appropriate speed starting from slow speeds • “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked v

COLLET CHUCKS

MEGA NEW BABY CHUCK

Collet Concentricity

AT COLLET NOSE 3µm at end of test bar 1 µm

.00004"

.00012"

4d

All BIG Collets are AA Grade and inspected twice for accuracy

Accessories

Body Model MEGA6N MEGA8N MEGA10N MEGA13N MEGA16N MEGA20N MEGA25N

MEGA WRENCH

NEW BABY COLLET

MEGA NEW BABY NUT

MEGA PERFECT SEAL

Adjusting Screw

Collet Ejector NBC6-CE NBC8-CE NBC10-CE NBC13-CE

Taper Cleaner SC-NBC6 SC-NBC8 SC-NBC10 SC-NBC13 SC-NBC16 SC-NBC20

MGR20 MGR25 MGR30 MGR35 MGR42 MGR46 MGR60

MGN6 MGN8 MGN10 MGN13 MGN16 MGN20 MGN25

NBA6B NBA8B NBA10B NBA13B NBA16B NBA20B

NBC6- o NBC8- o NBC10- o NBC13- o NBC16- o NBC20- o NBC25- o

MPS6- o MPS8- o MPS10- o MPS13- o MPS16- o MPS20- o MPS25- o

— — —

NEW BABY CHUCK CLAMPING RANGE: ø.059"-.630" (ø1.5-16mm)

COOLANT

L

THROUGH

L 1

Tool Adjustment Amount H

7

Adjusting Screw (Optional)

R

SPINDLE SYSTEM DUAL CONTACT

Catalog Number

Weight (lbs.)

ød

øD

L

L 1

H

Collet

BBT30-NBS10-45 BBT30-NBS13-45 BBT30-NBS16-45

.059-.394 .098-.512 .098-.630

1.181 1.378 1.654

.787

1.378-1.772 1.614-2.087 1.772-2.087

1.0

NBC10- o NBC13- o NBC16- o

1.772

.9 .9

.827

• NEW BABY NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available • “H” indicates the adjustment length with an adjusting screw

Accessories

Body Model NBS10 NBS13 NBS16

Spanner Wrench

NEW BABY COLLET

NEW BABY NUT

BABY PERFECT SEAL

Adjusting Screw

NBK10 NBK13 NBK16

NBN10 NBN13 NBN16

NBA10B NBA13B NBA16B

NBC10- o NBC13- o NBC16- o

BPS10- o BPS13- o BPS16- o

Scan for Detailed Accessory Information

32,000 RPM

30,000 RPM

MAX 33,000 RPM

M 38, R

MAX 35,000 RPM

COLLET CHUCKS

MEGA E CHUCK CLAMPING RANGE: ø.125"-.500" (ø3-12mm) Exclusively for High Speed Finish End Milling

MAX 45,000 RPM COOLANT THROUGH MAX 60,000 RPM

MAX 40,000 RPM

L

L 1

MAX 50,000 RPM

H

MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM Max RPM 40,000 35,000 25,000 25,000 40,000 35,000 25,000 25,000 39,000 35,000 25,000

Adjusting Screw (Optional)

R

SPINDLE SYSTEM DUAL CONTACT

H

Catalog Number

Weight (lbs.)

Collet

Nut

Wrench

ød

øD øD 1

L

L 1

Min

Max

BBT30-MEGA6E-50 BBT30-MEGA6E-75 BBT30-MEGA6E-90 BBT30-MEGA6E-105 BBT30-MEGA8E-50 BBT30-MEGA8E-75 BBT30-MEGA8E-90 BBT30-MEGA8E-105 BBT30-MEGA10E-50 BBT30-MEGA10E-75 BBT30-MEGA10E-90 BBT30-MEGA10E-105 BBT30-MEGA13E-50 BBT30-MEGA13E-75 BBT30-MEGA13E-90 BBT30-MEGA13E-105

1.01 1.97

.98

1.2 1.4 1.6 1.8 1.2 1.6 1.8 2.1 1.3 1.8

1.18 2.95 1.97 1.28 3.54 2.56 1.38 4.13 3.15

.125-.250 (3-6mm)

.984

1.46

1.77 MEC6- o

MEN6 MGR25

1.20 1.97

.98

1.36 2.95 1.97 1.47 3.54 2.60 1.58 4.13 3.19

.125-.250 (3-8mm)

1.181

1.65

2.01 MEC8- o

MEN8 MGR30

1.39 1.97

.98

MAX 8,000 RPM MAX 4,000 RPM 2.1 2.3 1.4 2.0

1.56 2.95 2.01 1.61 3.54 2.62 1.62 4.13 3.23 1.67 1.97 1.06 1.65 2.95 2.05 1.65 3.54 2.64 1.65 4.13 3.23

.125-.375 (3-10mm)

1.378

1.89

2.28 MEC10- o

MEN10 MGR35

8

25,000 38,000 34,000 25,000 25,000

1.97

2.38

MAX 2,000 RPM

.125-.500 (3-12mm)

1.654

MEN13 MGR42

MEC13- o

1.97

2.36

2.3 2.7

• MEGA E NUT is included; collet, wrench and adjusting screw must be ordered separately • Weight includes nut but not collet • Center-through coolant supply is available

• Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds • “H” indicates the adjustment length with an adjusting screw

Collet Concentricity

AT COLLET NOSE 3µm at end of test bar 1 µm

.00004" .00012" 4d

All BIG Collets are AA Grade and inspected twice for accuracy

Accessories

Body Model MEGA6E MEGA8E MEGA10E MEGA13E

MEGA WRENCH

MEGA E COLLET MEC6- o MEC8- o MEC10- o MEC13- o

MEGA E NUT

MEGA E PERFECT SEAL

Adjusting Screw

Taper Cleaner

MGR20 MGR25 MGR30 MGR35

MEN6 MEN8 MEN10 MEN13

NBA6B SC-MEC6 NBA8B SC-MEC8 NBA10B SC-MEC10 NBA13B SC-MEC13

EPS6- o EPS8- o EPS10- o EPS13- o

Scan for Detailed Accessory Information

16,000 RPM

17,000 RPM

MAX 28,000 RPM

MAX 25,000 RPM

MAX 20,000 RPM

MILLING CHUCKS

MEGA DOUBLE POWER CHUCK CLAMPING RANGE: ø.750" (ø12-20mm) For Heavy Duty End Milling

MAX 32,000 RPM THROUGH MAX 33,000 RPM COOLANT

MAX 30,000 RPM

Through Tools

MAX 38,000 RPM

MAX 35,000 RPM

MAX 45,000 RPM

MAX 40,000 RPM

H

H

Adjusting Screw (Optional)

E

MAX 50,000 RPM

MAX 60,000 RPM E

Adjusting Screw (Optional)

COOLANT

COOLANT

MAX 80,000 RPM MAX 120,000 RPM MAX 6,000 RPM MAX 5,000 RPM MAX 3,000 RPM H 2.52 2.36 L

Fig. 1

Fig. 2

L 1

L 1

L 2

L

R

SPINDLE SYSTEM DUAL CONTACT

Catalog Number

Min Clamping Length E

Max RPM

Weight (lbs.)

Fig.

ød

øD øD 1

L

L 1

L 2

Wrench

BBT30-MEGA.750DS-2.5 BBT30-MEGA12DS-58 BBT30-MEGA16DS-60 BBT30-MEGA20DS-65

1

.750 1.969 2.00

2.59 1.26 1.48 2.36

1.97 1.69 1.89 1.97

MGR50L 30,000 MGR38L 30,000 MGR46L 30,000 MGR50L 25,000

1.8 1.4 1.7 1.8

12mm 1.496 1.693 2.32

.98 1.30 2.40

9

1

16mm 1.811 1.85 20mm 1.969 2.00

2.46 1.10 2.66 1.30

• Wrench must be ordered separately • Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance, when using, slowly ramp up to the appropriate speed starting from slow speeds • MEGA16DS requires the hex socket head screw (M8) for axial adjustment, however, please contact us if using for center-through applications • “H” indicates the adjustment length with an adjusting screw • DS types have jet-through coolant supply, thus tools with holes cannot be used

MAX 8,000 RPM MAX 4,000 RPM

Accessories

MAX 2,000 RPM

Body Model

MEGA WRENCH

PSC STRAIGHT COLLET

PJC STRAIGHT COLLET

Adjusting Screw

C COLLETS

MEGA.750DS MEGA12DS MEGA16DS MEGA20DS

MGR50L MGR38L MGR46L MGR50L

HMA-M16S

PSC.750- o

PJC.750- o PJC12D- o PJC16- o PJC20- o

C.750- o

— —

— —

C16- o C20- o

HMA-M16S

PSC20- o

Scan for Detailed Accessory Information

MILLING CHUCKS

NEW Hi-POWER MILLING CHUCK CLAMPING RANGE: ø.750" (ø16-32mm) For Heavy Duty End Milling

COOLANT

THROUGH

L

L

Adjusting Screw (Optional) L

Adjusting Screw (Optional)

H

H

L

E E 1

E E 1

H

H

Adjusting Screw (Optional)

Adjusting Screw (Optional)

E 1

E 1

E

E

L 1

L 1

Fig. 2

Fig. 1

Fig. 2

Fig. 1

R

SPINDLE SYSTEM DUAL CONTACT

Min Clamping Length

Catalog Number

Weight (lbs.)

Fig.

ød

øD

L

L 1

H

Wrench

E

E 1

BBT30-HMC.750S-3 BBT30-HMC16S-70 v BBT30-HMC20S-75 BBT30-HMC25S-90 BBT30-HMC32S-105

2 1

.750

1.969

3.00 2.76 2.95 3.54 4.13

— 2.16-2.55

1.97 1.89 1.97 2.20 2.28

2.21 2.17 2.21 2.24 2.28

FK45-50L

2.1 1.5 2.0 2.6 3.3

16mm 1.693 20mm 1.969 25mm 2.165 32mm 2.441

1.85

2.80

FK45-50L

— 2.20-2.59 — 2.52-2.91 — 2.75-3.15

2

FK52-55 FK58-62L

• Wrench and axial adjusting screw must be ordered separately • When using center-through coolant: - Set screw with sealing compound applied (standard accessory) should be used to plug an air bleed hole

- Oil hole type should be chosen when straight collet is required • “H” indicates the adjustment length with an adjusting screw • When using center-through coolant, insert tool shank into E 1 or more • HMC16S requires the hex socket head screw (M8) for axial adjustment, however, please contact us if using for center-through applications; models marked v

10

Accessories

Body Model

Spanner Wrench FK45-50L FK45-50L FK45-50L FK52-55 FK58-62L FK31-33

PSC STRAIGHT COLLET

PJC STRAIGHT COLLET

Adjusting Screw

C COLLETS

HMC.750S HMC16S HMC20S HMC25S HMC32S HMC.500J

HMA-M16S

PSC.750- o

PJC.750- o PJC16- o PJC20- o PJC25- o PJC32- o PJC.500D- o PJC12D- o

C.750- o

C16- o C20- o C25- o C32- o

HMA-M16S HMA-M16S HMA-M16S

PSC20- o

PSC32- o

— —

— —

— —

HMC12J

FK31-33

Scan for Detailed Accessory Information

MILLING CHUCKS

NEW Hi-POWER MILLING CHUCK (JET COOLANT TYPE) CLAMPING RANGE: ø.500" (ø12mm)

COOLANT

Jet Through

THROUGH

L

L

L

L

H Max

H Max

H Max

H Max

E

E

E

E

M8

M8

M8

M8

L 1

L 1

L 1

L 1

Fig. 1

Fig. 2

Fig. 1

Fig. 2

R

SPINDLE SYSTEM DUAL CONTACT

Catalog Number

H Max 2.56 2.56

Min Clamping Length E

Weight (lbs.)

Fig.

ød

øD 1

L

L 1

Wrench

BBT30-HMC.500J-2.5 BBT30-HMC12J-60

1 1

.500

1.38

2.50 2.36

1.55 1.50

1.69 1.69

FK31-33 FK31-33

1.3 1.3

12mm 1.38

11

• Wrench must be ordered separately

Accessories

Body Model

Spanner Wrench FK45-50L FK45-50L FK45-50L FK52-55 FK58-62L FK31-33

PSC STRAIGHT COLLET

PJC STRAIGHT COLLET

Adjusting Screw

C COLLETS

HMC.750S HMC16S HMC20S HMC25S HMC32S HMC.500J

HMA-M16S

PSC.750- o

PJC.750- o PJC16- o PJC20- o PJC25- o PJC32- o PJC.500D- o PJC12D- o

C.750- o

C16- o C20- o C25- o C32- o

HMA-M16S HMA-M16S HMA-M16S

PSC20- o

PSC32- o

— —

— —

— —

HMC12J

FK31-33

Scan for Detailed Accessory Information

HYDRAULIC CHUCKS

HYDRAULIC CHUCK CLAMPING RANGE: ø.250"-1.000" (ø6-32mm) For Drills, Reamers, Ball Mills, End Mills, Diamond Reamers & Grinding Tools

COOLANT

THROUGH

H

Adjusting Screw (Optional)

E

L 1

L

Fig. 1

H

H

H

Adjusting Screw (Optional)

Adjusting Screw (Optional)

E

E

E

Adjusting Screw (Optional)

L 1

L 1

L 1

1.26

Fig. 2

L 2

Fig. 3

Fig. 4

L

L 2

L

L

R

SPINDLE SYSTEM DUAL CONTACT

12

Catalog Number

Min Clamping Length E

Adjusting Screw

Weight (lbs.)

Fig.

ød

øD øD 1

øD 2

L

L 1

L 2

H

BBT30-HDC.250-2.5 BBT30-HDC.250-4 BBT30-HDC.375-2.5 BBT30-HDC.375-4 BBT30-HDC.500-2.5 BBT30-HDC.500-4 BBT30-HDC.625-2.5 v

1 2 1 2 1 2 1 2

— 2.50 1.14

1.3 1.8 1.6 2.0 1.6 2.0 1.8 2.4 2.0 2.4 3.8 1.5

.250 1.024 1.79

1.10-1.97

1.10

HDA6-05032

1.18 4.00 1.69 2.70

— 2.50 .96

— 1.77-2.17

HDA10-08015 HDA10-08032 HDA12-10025 HDA12-10032

.375 1.181 1.81

1.30

1.34 4.00 1.77 2.48 1.30-2.17

— 2.50 .98

— 1.57-2.36

.500 1.299 1.81

1.50

1.46 4.00 1.77 2.52 1.50-2.36

— 2.50 .94

— 2.83

.625 1.496 1.81

1.69

BBT30-HDC.625-4

1.81 4.00 1.85 2.52 1.69-2.76

HDA16-12037 HDA16-12030 HDA16-12037 HDA25-16039 HDA6-05020

BBT30-HDC.750-2.5 u BBT30-HDC.750-4 BBT30-HDC1.000-4

— 2.50 .55

— 1.69-2.24

1.69

3 .750 1.496 2.09

1.77 4.00 1.22 2.09 1.69-2.95 2.48 4.00 1.61 1.73 2.05-3.15

3 1.000 2.165 2.48

2.05

BBT30-HDC6-45 BBT30-HDC6-75 BBT30-HDC6-90 BBT30-HDC6-105 BBT30-HDC7-75 BBT30-HDC8-45 BBT30-HDC8-75 BBT30-HDC8-90 BBT30-HDC8-105 BBT30-HDC9-75

1 2

1.181 1.81

1.77 .28 2.95 1.57

1.38-1.97

6mm

1.10

1.8

1.024 1.79

3.54 4.13

2.24 2.83

1.10-1.97

HDA6-05032

3

1.22

1.69

2.0 1.4 1.5 1.8

2 7mm 1.063 1.81

— 2.95 1.61

— 1.10-1.97

1.10

HDA6-05032 HDA8-06020

1 2

1.260 1.81

1.77 .28 2.95 1.61

1.38-1.97

8mm

1.10

1.102 1.79

3.54 4.13

2.24 2.83

1.10-1.97

HDA8-06032

3

1.30

1.73

2.0

2 9mm 1.142 1.81

— 2.95 1.61

— 1.10-1.97

1.10

HDA8-06032

1.5

HYDRAULIC CHUCKS

Catalog Number

Min Clamping Length E

Adjusting Screw

Weight (lbs.)

Fig.

ød

øD øD 1

øD 2

L

L 1

L 2

H

BBT30-HDC10-45 BBT30-HDC10-75 BBT30-HDC10-90 BBT30-HDC10-105 BBT30-HDC11-90 BBT30-HDC12-45 BBT30-HDC12-75 BBT30-HDC12-90 BBT30-HDC12-105 BBT30-HDC13-90 BBT30-HDC14-90 BBT30-HDC15-90 BBT30-HDC16-45 v BBT30-HDC16-75 BBT30-HDC16-90 BBT30-HDC16-105 BBT30-HDC18-90 BBT30-HDC20-60 u BBT30-HDC20-75 BBT30-HDC20-90 BBT30-HDC20-105 BBT30-HDC25-105 BBT30-HDC32-105

1 2

1.339

1.77 .28

1.77-2.17

HDA10-08015

1.5 2.0

2.95

10mm

1.81

1.30

1.181

1.30 3.54 1.42 4.13

1.42

2.01 2.60

1.30-2.17

HDA10-08032

3

2.2

3 11mm 1.220 1.81

1.34 3.54 2.01 1.77 1.30-2.17

1.30

HDA10-08032 HDA12-10010 l

1.8 1.5 1.8 2.0 2.2 1.8 2.0 1.9 1.5 2.0 2.2 2.3 2.0

1 2

1.417

1.77 .28 2.95 1.42

— 2.17-2.36

12mm

1.81

1.50

1.260

1.38 3.54 1.50 4.13

2.01 2.64

1.50-2.36

HDA12-10032

3

1.77

3 13mm 1.299 1.81 3 14mm 1.339 1.81 2 15mm 1.457 1.81

1.42 3.54 1.77 2.01 1.50-2.36 1.46 3.54 1.81 2.05 1.50-2.36

1.50 1.50 1.69

HDA12-10032 HDA12-10032 HDA16-12037

— 3.54 1.85

— 1.69-2.76

1 2

1.654

1.77 .28 2.95 1.38

2.76

HDA16-12030

16mm

1.81

1.69

1.496

3.54 4.13

1.69-2.76

3

1.85

HDA16-12037

4 18mm 1.417 2.01

1.73 3.54 1.22 1.61 1.69-2.76

1.69

HDA16-12037

— 2.36

— .55 1.69-2.13

HDA16-12030

2.0

4

2.09

1.81 2.95 .63 1.02 1.81-2.76

20mm 1.496

1.69

3.54 1.22 1.61

2.4 2.2 3.8 4.0

1.69-2.76

HDA16-12037

3

1.81

— 4.13 1.57 — 4.13 1.73 — 4.13 1.54

4 25mm 2.165 2.48 4 32mm 2.362 2.95

— 2.05-3.15 — 2.20-3.15

2.05 2.20

HDA25-16039 HDA25-16039

13

• “H” indicates the adjustment length with an adjusting screw • Adjusting screws cannot be used with models marked v • Straight collets cannot be used with models marked u • In case the projection length needs to be adjusted from the shank side, add the letter “W” to adjusting screw model number for hexagon sockets on both sides (ex: HDA6-05020W), adjusting screw with l indication is not available in W type

Use only cutting tools that have a shank tolerance of h6 (see table pg. 26). Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with hydraulic chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E”.

HYDRAULIC CHUCKS

HYDRAULIC CHUCK (SUPER SLIM TYPE) CLAMPING RANGE: ø.125" (ø3mm-12mm) For Drills, Reamers, Ball Mills, End Mills, Diamond Reamers & Grinding Tools

COOLANT

THROUGH

Easy Clamping with 1 Wrench The cutting tool can be clamped or unclamped easily and securely with just 1 wrench.

E

E

Fig. 2

L 1

Fig. 1

L 1

L 2

L

L

R

SPINDLE SYSTEM DUAL CONTACT

Catalog Number

Min Clamping Length E

Max RPM

Weight (lbs.)

ød

øD

øD 1

øD 2

L

L 1

L 2

1.3 1.4 1.3 1.4 1.1 1.4 1.3 1.3 1.5 1.7 1.5 1.8 1.5 1.9 1.8 1.9

BBT30-HDC3S-60 v BBT30-HDC3S-90 v

.71 .98 .71 .98 .79

2.36 3.54 2.36 3.54 2.36

.75

35,000 35,000 35000 35,000 35,000 35,000 35,000 35,000 35,000 33,000 35,000 33,000 35,000 33,000 35,000 33,000

14

3mm .551

1.65

1.97

.63

BBT30-HDC3.175S-60 v BBT30-HDC3.175S-90 v BBT30-HDC4S-60 BBT30-HDC4S-90 BBT30-HDC5S-90 BBT30-HDC6S-60 BBT30-HDC6S-90 BBT30-HDC6S-120 BBT30-HDC8S-90 BBT30-HDC 8S-120 BBT30-HDC10S-90 BBT30-HDC10S-120 BBT30-HDC12S-90 BBT30-HDC12S-120

1.63 1.65 1.81

.75

.125

.551

1.97 1.10

4mm .551

.75

1.65

.98

3.54

1.97

5mm .551

.87

.75 .98

2.36 3.54 4.72 3.54 4.72 3.54 4.72 3.54 4.72

.75

6mm .551

1.65

1.97 2.24 1.97 2.05 1.97 2.05 1.97 2.05

.98

1.02

8mm .669

1.65

1.10

1.18

10mm .748

1.73

1.18

1.26

12mm .827

1.81

1.26

1.38

• Adjusting screw cannot be used • Some coolant may leak from the inner diameter slits when center-through coolant is used with models marked v

Use only cutting tools that have a shank tolerance of h6 (see table pg. 26). Do not use with cutting tools made with a flat on the shank (ie: Weldon type shank). Roughing end mills are not recommended for use with hydraulic chucks. Do not tighten the clamping screw without first inserting a cutting tool into the tool holder. Always insert the cutting tool into the hydraulic tool holder beyond min. clamping length “E”.

HYDRAULIC CHUCKS

HYDRAULIC CHUCK (JET COOLANT TYPE) CLAMPING RANGE: ø.250"-.500" (ø4-20mm) Coolant Holes Through Body of Holder

COOLANT

Jet Through

THROUGH

E

E

L 1

Fig. 2

Fig. 1

L 1

L

L

R

SPINDLE SYSTEM DUAL CONTACT

Catalog Number

Min Clamping Length E

Weight (lbs.)

15

Fig.

ød

øD

øD 1

øD 2

L

L 1

BBT30-HDC.250J-3.5 BBT30-HDC.375J-3.5 BBT30-HDC.500J-3.5 BBT30-HDC4J-60 BBT30-HDC4J-90 BBT30-HDC6J-90 BBT30-HDC8J-90 BBT30-HDC10J-90 BBT30-HDC12J-90 BBT30-HDC16J-90 BBT30-HDC20J-90

.250 .375 .500

.790 .950

1.66 1.74 1.82 1.81

1.00 1.16 1.28

1.92 1.93 1.94 1.10

.99

1.5 1.6 1.7 1.3 1.5 1.5 1.5 1.8 1.8 2.0 2.4

1.30 1.42

3.50

1.070

.91

2.36

.75 .75 .98

4mm

.787

1.02 1.02 1.10 1.18 1.26 1.57 1.69

1

1.65

6mm 8mm

.866 .945

1.97

1.18 1.26 1.38

3.54

10mm

1.73

12mm 1.024 16mm 1.339 20mm 1.496

1.81

1.93 1.57

1.65

2

2.05

• HDC6J (.250") to HDC12J (.500") models allow jet through coolant to be switched to center-through by assembling accessory plug screw

BASIC ARBORS

FACE MILL (ARBOR TYPE A)

L 1

L

L 2

L L 1 L 2

K

Fig. 1

Fig. 2

R

SPINDLE SYSTEM DUAL CONTACT

Drive Key

Clamp Bolt

BIG-PLUS Taper Catalog Number

Standard Taper Catalog Number

øD (h6)

Weight (lbs.)

Fig.

øD 1

øD 2

L

L 1

L 2

W

BBT30-FMA22.225-45 BBT30-FMA25.4-45

1

.875 1.654

— 1.772 .709 .157 .327 M10-40L — 1.772 .866 .197 .374 MBA-M12 — 1.772 1.181 .276 .500 MBA-M16

1.6 1.9 2.4

2 1.000 1.969 2 1.250 2.362

16

BT30-FMA31.75-45

• BT shank models with “—” are not standard products • Models with v do not have a through hole • The weight does not include the cutter • Clamp bolt is included • Depending on the cutter, a hex socket head screw may be required for clamping. • A clamp screw with oil hole must be ordered separately for use with center-through coolant/air • The ATC arm interference zone K of the model with “  ” is 45mm

BASIC ARBORS

FACE MILL (ARBOR TYPE C)

L

L 1

L 2

L L 1 L 2

K

G

G

Fig. 2

Fig. 1

R

SPINDLE SYSTEM DUAL CONTACT

Drive Key

Weight (lbs.)

BIG-PLUS Taper Catalog Number BBT30-FMC16-45 BBT30-FMC22-45 BBT30-FMC27-45

Standard Taper Catalog Number

øD (h6)

G

Fig.

øD 1

L

L 1

L 2

W

1 1 2

16mm 1.260 22mm 1.772 27mm 2.756

1.772

.630 .709 .787

.197 .197 .236

.315 .394 .472

M8

1.3 1.7 2.3

M10 M12

17

• BT shank models with "-" are not available; please choose BBT shank models • Models with v do not have a through hole • The weight does not include the cutter • Clamp bolt is included • The ATC arm interference zone K of the model with “  ” is 45mm

BASIC ARBORS

SHELL/FACE MILL HOLDER

COOLANT

THROUGH

L

L 1

L

L 1

L 2

L 3

L 2

L 3

G

G

Fig. 1

Fig. 1

L

L 1

L

L 1

L 2

L 2

K

K

G

G

Fig. 2

Fig. 2

R

SPINDLE SYSTEM DUAL CONTACT

Drive Key

Weight (lbs.)

Min øC

Catalog Number

G

L

L 1

L 3

Fig.

øD

øD 1

L 2

W

18

1.6 2.0 1.3 1.4 1.8 1.4 2.0 1.2

— —

BBT30-SMC.750-2 BBT30-SMC1.000-2 BBT30-FMH22-45-35 BBT30-FMH25.4-46-35 BBT30-FMH25.4-50-45 l BBT30-FMH27-45-35 BBT30-FMH31.75-60-45 l BBT30-FMH16-37-35 BBT30-FMH22-47-45 l BBT30-FMH22-60-45 l BBT30-FMH27-60-45 l

.750

1.689 2.189

.69 .69 .71 .87 .87 .79

— .16 — .22

.313 .375 .394 .375 .375 .472 .500 .315

3/8"-24 1/2"-20

1

2.00

1.000

1 1 2 1 2 1

22mm 1.772 25.4mm 1.811 25.4mm 1.969 27mm 1.063 31.75mm 2.362 16mm 1.457

1.38 1.38 1.77 1.77 1.77 1.38 1.77 1.77 1.77

.47

.20 .20

M10 M12 M12 M12 M16

1.496

12

.658

— .20

1.417 1.496

12

.47

1.18

— .26

2.283

.63

11 — —

.20

M8

1.850 2.362

2

22mm

.71

.20

.394

M10

1.6

1.496

2

27mm 2.362

.79

— .24

.472

M12

2.0

1.811

• Clamp bolt is included • The weight does not include the cutter • If the provided clamp bolt is not compatible, separately select one • The ATC arm interference zone K is 30mm for BBT30 and 45mm for BBT40 with models marked l

For high speed applications, shell mill holders should be balanced together with the cutters.

MODULAR HOLDERS

CKB SHANK

COOLANT

THROUGH

L

L

L

A

A

A

CKB No.

CKB No.

Fig. 1

Fig. 2

Fig. 3

CKB No.

BT30: 1.32 (Min) BT40: 1.57

R

SPINDLE SYSTEM DUAL CONTACT

BIG-PLUS BBT Shank Catalog Number

BT Shank Catalog Number BT30-CKB1-72 BT30-CKB2-38 BT30-CKB2-83 BT30-CKB3-39 BT30-CKB3-79 BT30-CKB4-38 BT30-CKB4-73 BT30-CKB5-63 BT30-CKB6-64

Weight (lbs.)

Fig.

CK No.

øD

L

A

BBT30-CKB1-72 BBT30-CKB2-38 BBT30-CKB2-83 BBT30-CKB3-39 BBT30-CKB3-79 BBT30-CKB4-38 BBT30-CKB4-73 BBT30-CKB5-63 BBT30-CKB6-64

1

CK1

.748

2.835 1.476 3.248 1.535 3.110 1.496 2.874 2.480 2.520

1.575

1.1

.433

.9

2

CK2

.945

19

2.165

1.2 1.0 1.4 1.0 1.7 1.7 2.0

.512

2

CK3

1.220

2.047

.512

2

CK4

1.535

1.890 1.614 1.654

3 3

CK5 CK6

1.969 2.520

ROUGH BORING HEAD

EXTENSION & REDUCTION

FINE BORING HEAD

Scan for Detailed Accessory Information

KAISER ROUGH BORING HEADS

MW BORING HEAD PAT. RANGE: ø.630"-.827" Delivers high-efficiency, precision rough boring in small diameters with a 2-insert design.

COOLANT

THROUGH

L

A

3.150

Catalog Number

Spare Clamp Bolt Set

Spare Belleville Spring (4pcs)

Weight (lbs.)

øD

Cartridge

L

A

ST20-MW1619-45 ST20-MW1619-60 ST20-MW1821-50 ST20-MW1821-65

5.354 5.945 5.551 6.142

1.772 2.362 1.969 2.559

.53 .57 .57 .62

.630-.748

MW1619E

MW16SS

MW16BS

.709-.827

MW1821E

• Clamp Bolts and Belleville Springs are included with the body; cartridges and inserts must be ordered separately • Cartridge models are a 2-piece set

• Cartridge includes insert clamping screws and wrench • The weight is that of the body and cartridge combined • The spare Clamp Screw Set contains two clamping screws and two washers

Blind Hole

Through Hole

20

Threads for plug screws are prepared in the coolant holes to change the coolant directions.

Cutting Conditions

Workpiece Material Carbon Steel Stainless Steel

Cutting Speed Vc (SFM)

Feed Rate f (IPR)

Cutting Depth (in/ø)

430-600 330-460 400-660 600-925

.004-.008 .006-.010 .004-.012 .008-.012

.080-.120 .060-.100 .040-.160 .060-.160

Cast Iron Aluminum

• Generally for use with center-through coolant • Cutting speed must be lowered for external oil supply • Blind hole processing may damage inserts and tools, as cutting chips clog at the back of the hole • Remove cutting chips at the small bottom of the hole several times for processing

Scan for Detailed Accessory Information

KAISER ROUGH BORING HEADS

MW BORING HEAD (CARBIDE SHANK TYPE) RANGE: ø.630"-.827" Optimized for high-performance deep hole boring in through-hole applications.

COOLANT

THROUGH

L Effective boring depth A

Cartridge

Made of Carbide

Clamp Bolt Set

Clamp Shim Set

Weight (lbs.)

Catalog Number

Cartridge

øDs

L

A

øD

ST14W-MW16-110 ST16W-MW18-115

.630-.748 .709-.827

MW1619E MW1821E

14mm 5.945 16mm 6.772

4.331 4.530

.79

MW16SS

MW16BS

1.19

• Clamp Bolts and Belleville Springs are included with the body; cartridges and inserts must be ordered separately • Cartridge models are a 2-piece set

• Cartridge includes insert clamping screws and wrench • The weight is that of the body and cartridge combined • The carbide shank and boring head are integrated and cannot be sold separately • Exclusive for use with through holes; do not use it with blind holes • The spare Clamp Screw Set contains two clamping screws and two washers

CARTRIDGES

Catalog Number

Insert Clamping Screw Set

øD

Insert

21

MW1619E MW1821E

.630-.748 .709-.827

MW04

S1.6S-T6

• Each cartridge model consists of a pair of cartridges and an insert clamping wrench • Inserts must be ordered separately • The insert clamping screw set (optional) contains 10 screws and 1 wrench

INDEXABLE INSERTS

.079

Catalog Number

Radius

Corner

Workpiece

Cutting Materials

No.

MW0404F(Z30P) MW0404S(Z30K) MW0404E(D15N)

1 2 3

.016 .016 .016

2 2 2

Steel / Stainless Steel

Coated Carbide (P30) Coated Carbide (K30)

Cast Iron GG/GGG

Aluminium/Nonferrous

DLC Coated Carbide (N15)

• Inserts are sold in packages of 10 pcs. • Order example: MW0404F Z30P----10 pcs. in a package

INSERT CLAMPING SCREW SET

Set Model

Screw Caps

Wrench

S1.6S-T6

M1.6×4.2

FA-T6

Scan for Detailed Accessory Information

• 10 screws and 1 wrench are included in a set

KAISER FINE BORING HEADS

EWN2-22 BORING HEAD Ideal For Small Machines RANGE: ø.039"-.866" Compact head reduces interference.

COOLANT

THROUGH

JIG BORING CUTTER, 8 Models

ø.039-.354

CARBIDE BORING BAR

A=.787-2.362 3.346

STRAIGHT COLLET

Max Tool Insertion Amount = 2.126

ST05W-EB6-60 ø.236-ø.295

1.122

WC02

EC1005

CK4

2.756

A=.630

ST06W-EB4-16 ø.157-ø.197

EC03

2.953

A=.757

EWN2-22E-CK4 Stroke 0"-.079"

ST06W-EB5-20 ø.197-ø.236

EC1006

A=1.457-2.559 3.740

BORING BAR

ST06W-EB7.5-65 ø.295-ø.354

WC02

A=.787-1.575 2.559

INSERT HOLDER

M5xP.8

A = Projection Length

ST08-M5-40

TP08

.709

A=1.417-2.559 3.543

22

EB09N ø.354-ø.413

ST08W-M5-65

EB10.5N ø.413-ø.472

EC1008

Always observe the projection length range and tool insertion limit. Use outside these ranges may result in damage to the boring head or slippage of the bar shank

A=2.008-3.150 4.134

ST08W-M5-80

A=1.024-1.969 2.953

.906

EB12N ø.472-ø.551

M6xP1

ST10-M6-50

3.937

A=1.811-2.953

EB14N ø.551-ø.630

ST10W-M6-75

4.724

A=2.598-3.740

EB16N ø.630-ø.709

Made of Carbide

ST10W-M6-95

1.063

A=1.378-2.362 3.346

EB18N ø.709-ø.787

M10xP1.25

ST10-M10-58

EB20N ø.787-ø.866

Scan for Detailed Accessory Information

KAISER FINE BORING HEADS

EWN2-32/EWE2-32 BORING HEAD (CENTRIC BORING BAR TYPE)

JIG BORING CUTTER, 8 Models

COOLANT

STRAIGHT COLLET EC1210

ø.039-.354

RANGE: ø.039"-1.260" Flexible tool layout with versatile CK5 connection.

CARBIDE BORING BAR

THROUGH

REDUCTION SLEEVE

A=.787-2.362 3.346

85

WC02

ST05W-EB6-60 ø.236-.295

ST12-SL5

2.756

A=.630

EC03

Max Tool Insertion Amount=2.677

ST06W-EB4-16 ø.157-.197

STRAIGHT COLLET

2.953

A=.787

CK5

1.417

ST06W-EB5-20 ø.197-.236

EC1206

A=1.063-2.559 3.740

BORING BAR

WC02

A=.787-1.575 2.559

ST06W-EB7.5-65 ø.295-.354

INSERT HOLDER

TP08

M5xP.8

ST08-M5-40

EWN2-32E-CK5 Stroke 0"-.138"

.709

A=.984-2.559 3.543

EB09N ø.354-.413

ST08W-M5-65

EB10.5N ø.413-.472

EC1208

A=1.575-3.150 4.134

Max Tool Insertion Amount=3.150

ST08W-M5-80

1.969

A=.984-1.969 2.953

CK5

M6xP1

ST10-M6-50

3.937

.906

A=1.772-2.953

23

EB12N ø.472-.551

ST10W-M6-75

EC1210

4.724

EWE2-32CK5 Stroke .020"-.079"

A=2.165-3.740

ST10W-M6-95

A=1.260-2.362 3.937

A = Projection Length

.906

M6xP1

ST12-M6-60

A=2.441-3.543 5.118

EB14N ø.551-.630

Always observe the projection length range and tool insertion limit. Use outside these ranges may result in damage to the boring head or slippage of the bar shank

EB16N ø.630-.709

ST12W-M6-90

A=3.622-4.724 6.299

1.063

EB18N ø.709-.787 EB20N ø.787-.866 EB22N ø.866-.945 EB24N ø.945-1.024

ST12W-M6-120

A=1.220-2.559 3.898

Made of Carbide

M10xP1.25

ST12-M10-65

A=2.795-4.134 5.472

ST12W-M10-105

EB26N ø1.024-1.102 EB28N ø1.102-1.181 EB30N øø1.181-1.260

A=3.976-5.315 6.654

Scan for Detailed Accessory Information

ST12W-M10-135

KAISER FINE BORING HEADS

EWN2-54/EWE2-54 (CENTRIC BORING BAR TYPE) RANGE: ø.039"-2.126" Features abundant range of tools capable of small-diameter deep boring.

COOLANT

THROUGH

Max Tool Insertion Amount=3.425

1.772

CK6

EC1605

CARBIDE BORING BAR

REDUCTION SLEEVE

u PG. 478

A=7.787-2.362 3.346

3.937

EWN2-54EM-CK6 Stroke 0"-.177"

WC02

ST05W-EB6-60 ø.236-.295

ST16-SL5

2.756

• Center-through coolant pressure should not exceed 4MPa

A=.630

EC03

ST06W-EB4-16 ø.157-.197

2.953

3.937

A=.757

ST06W-EB5-20 ø.197-.236

Max Tool Insertion Amount=3.346

ST16-SL6

A=1.063-2.559 3.740

1.772

3.937

CK6

WC02

ST06W-EB7.5-65 ø.295-.354

2.953

ST16-SL8

JIG BORING CUTTER, 8 Models

24

3.937

ø.039-.354

2.953

• Use with a Side Lock Holder and Reduction Sleeve or Straight Collet

ST16-SL10

EWE2-54CK6 Stroke .020"-.098"

STRAIGHT COLLET

BORING BAR

A=.787-1.575 2.559

EC1606

INSERT HOLDER

A = Projection Length

TP08

M5xP.8

ST08-M5-40

.709

A=.787-2.559 3.543

EB09N ø.354-.413 EB10.5N ø.413-.472

Always observe the projection length range and tool insertion limit. Use outside these ranges may result in damage to the boring head or slippage of the bar shank

ST08W-M5-65

EC1608

A=.787-3.150 4.134

ST08W-M5-80

A=.984-1.969 2.953

Made of Carbide

M6xP1

ST10-M6-50

EC1610

3.937

.906

A=.984-2.953

EB12N ø.472-.551

ST10W-M6-75

4.724

Scan for Detailed Accessory Information

A=1.378-3.740

ST10W-M6-95

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