BIG DAISHOWA High Performance Tooling Solutions Vol 1

C-CUTTER MINI OVERVIEW

ULTRA HIGH FEED CHAMFER MILL Compact design with 4 inserts & small cutting diameter. High performance chamfer cutter achieves ultra high feed rate by reducing the cutting diameter to the lowest limit. End Milling Drilling R aming Tapping End Milling Drilling Reaming Tapping Drilling Reaming Tapping Drilling Reaming Tapping Drilling Reaming Tapping Reaming Tappi

Drilling

End Milling

End Milling

End Milli g

End Milli g

Chamfering Back S ot Facing

Tap Hole Chamfering

Tap Hole Chamfering Counter Bore C feri g

Back Spot Facing

Back Spot Facing

Back Spot Facing

Back Spot Facing

Back Spot Facing Counter Chamfe C C un Cha

Tap Hole Chamfering

Tap Hole Chamfering

Back Chamfering Face Milling Cha f ring Tap Hole Chamfering

Tap Hole Chamfering

Back Chamfering Face Milling

Chamfering Back Chamfering Fac Mill Chamfering Chamfering Chamfering

Back Chamfering Face Milling

Back Chamfering Face Milling

Back Chamfering Face Milling

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

A VARIETY OF INTERFACES AVAILABLE

FOUR INSERTS, SMALL DIAMETER AND NEW COATING ACHIEVE A TRIPLE EFFECT

EFFECT 1 — Maverick Design with Ultra High Feed by 4 Inserts Compared with 1 or 2 inserts per cutter, a 4 insert cutter multiplies the feed rate. Chamfering Chamfering Chamfering Back Chamfering Chamfering Chamfering Chamfering Back Chamfering EFFECT 2 — Increased Spindle Speed by Ultra Compact Diameter A smaller tool diameter means faster spindle speeds. EFFECT 3 — Latest Coatings [ACP200/300] Increases the Cutting Speed Wear resistant multi-layer PVD coating increases the cutting speed.

Back Chamfering

Back Chamfering

Back Chamfering

Back Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

Chamfering

R

Plunge Milling C t ring & Chamfering

Cent ring & Chamfering

Centering & Chamfering

Centering & Chamfering

Cent ring & Chamfering

Centering & Chamfering

Ramping Plung Milling

Plunge Milling

Plunge Milling

Plunge Milling

Plunge Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling Helical M

Helica Milling

Helica Milling

Helica Milling

Helical Milling

Helical Milling

Ramping

Ramping

Ramping

Ramping

Ramping

C-CUTTER MINI

Competitor's Cutter

Considerably Improved!

R

Helical Milling Spindle Speed

Slotting No. of Teeth

Peck Drilling Feed Per To h Peck Drilling Peck Drilling Peck Drilling Slotting

Ramping Peck Drilling Feed Rate = Ramping Helica Milling

Peck Drilling

Shoulder Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling

Shoulder Milling Helical Mil ing

Helica Milling

Helica Milling

Helical Milling Slotting

Slotting

Slotting

Slotting

Ramping

Ramping

Ramping

Ramping

Cutting Speed x Cutting Diameter

Spindle Speed

Small cutting diameter and 4 inserts.

Large cutting diameter with only 1 or 2 inserts.

Small dia.

R

General Products

C-CUTTER MINI (ST12-C116-45B-25)

GREATER CUTTING EFFICIENCY 8 TIMES

Small Diameter

Chamfering diameter Number of inserts Cutting speed Vc (m/min) Spindle speed n (min-1)

ø29

ø13.5

Inscribed Circle Ø.130

Cutting Conditions Workpiece: S55C Chamfering Amount: C1 Feed Per Tooth fz: .1mm/t

2

4

UP UP

150

300

HEX INSERT Highly-efficient back chamfering from 5mm starting hole diameter.

7,040

1,646

UP

Workpiece: S55C Chamfering amount: C1 Feed per tooth fz: 0.1mm/t

Feed Vf (mm/min)

Much Higher!

2,820

329

50

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