BIG DAISHOWA High Performance Tooling Solutions Vol 5

KAISER BORING INSERT SELECTION

FOR FINISHING

INSERT GRADE

WORKPIECE

T2000Z T2500F

Hardened Steel

RC40

Pre-hardened Steel/ Hardened Steel

Coated Cermet̰

RC40̰ 50

H1ZX

Coated Carbide

RC50̰ 55

CW10HA

Coated Carbide

High Speed Cutting

CW10HA

RC55̰

BN2000

Coated Carbide

CBN

To Extend Life

BNC200 Coated CBN

Application Table (Corresponding to Hardness)

Hardness (RC)

Insert Grade

40

45

50

55

60

T2000Z T2500F

Coated Cermet

H1ZX

Coated Carbide

CBN

CW10HA

CBN

BNC200 (BN2000)

Recommended Conditions

Cutting Speed SFM

Coolant

Hardness (RC)

Insert Grade

Depth of Cut

40 - 50 50 - 55 55 - 59

H1ZX

330-429

.004-.008

164-330

.004-.008

Wet Recommended

CW10HA

98-164

.004-.008

55 +

BNC200 (BN2000)

231-330

.004-.008

• The standard is f=.002", corner R.008" and f=.004" for corner R.016" • For centric boring bar types, the stability limits vary based on the tool’s protrusion length; please refer to the recommended cutting conditions table for round tool types on pg. 531, and adjust the settings accordingly • If tool life is reduced due to interrupted cutting, we recommend low speed conditions or dry cutting

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