BIG DAISHOWA High Performance Tooling Solutions Vol 5

CHAMFER MILLS

C-CUTTER MICRO (FOR BACK CHAMFERING) TAP HOLE SIZE: M4, M5 Designed for efficient back chamfering of tapped holes

NEW Product

45 º

Cutting Edge Details

H Min

Effective Machining Depth A

45º

L

L s

A

45º

Flat Cut

Back Chamfer Angle

Catalog Number

Minimum Pilot Hole Diameter øD

Effective Machining Depth A

øC Min

øC Max

H Min

Offset Amount F

øDc øDs øD 1

L

Ls

ST6W-CM04-45B-14 ST8W-CM05-45B-17 ST8W-CM05-45B-22

.205 6mm .122

.130

2.283 1.50

.551 .669 .866

.130 .177 .094

.043

45°

2.441 2.638

.248 8mm .157

.165

1.50

.165 .220 .122

.047

• Cutting edge material is CrN coated carbide • When aligning the machine spindle, the offset direction and phase position of the cutting edge should be within .004" when measured on a flat surface with a test indicator

Cutting Conditions

This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions. Generally, wet cutting provides a better surface finish. Lower the feed if secondary burrs appear.

Workpiece Material

Cutting Speed Vc (SFM)

Feed per Tooth f (IPT)

Carbon Steel, Alloy Steel

100-200 100-260 160-330

.001-.003 .002-.004 .001-.004

Cast Iron

Aluminum/Non-ferrous

Application Example Back chamfering of M4 tapped holes

ST6W-CM04-45B-14 1050 Carbon Steel

C-Cutter Micro Model

Material

Pilot Hole Diameter (in) Chamfer Amount (in) Cutting Speed Vc (SFM) Rotational Speed n (min-1)

ø.130 ø.177

164

3,537

Feed Rate f (IPT) Feed Rate Vf (IPM)

.002

7

Keep the tool projection length as short as possible. Stop using the tool if it receives strong impact such as collision. The tool becomes hot during cutting. There is a risk of burn if touched immediately after use. Use protective equipment such as safety enclosures and glasses against scattering chips or tool breakage caused by accidents.

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