BIG DAISHOWA High Performance Tooling Solutions Vol 3

FACE MILLS

SPEED FINISHER INSERTS

.295

.295

Fig. 1

Fig. 2

INSERT CLASSIFICATIONS

Catalog Number

Cutting Edge Length (ap)

Workpiece

Fig.

Material

DA2200

CBN

PL0705-DA2200

Aluminum & Nonferrous

1 Diamond

.197 .020

High density sintered material made of ultra-micro diamond particles. Superior wear resistance and hardness comparable to carbide alloy.

PL0705-CBN

Cast Iron

2

CBN

Newly designed CBN sintered body with high content rate of CBN improves toughness and thermal conductivity.

• Each insert is packed in a case (order example: PL0705(DA2200) 5 pcs.) • Regrinding of the insert is possible only once (grinding amount .008") • Early regrinding is recommended, since regrinding becomes unavailable after excessive wear or once chipping occurs

SPEED FINISHER CUTTING CONDITIONS

Workpiece Material

Insert Material

Cutting Speed (SFM)

Feed Rate (IPT)

Coolant

Si Content 13% • Si Content 13% <

6,600-13,000 1,300-2,600 1,600-8,200 2,600-6,600

Aluminum Alloy

DA2200

.002-.008

Wet

Copper Alloy Gray Cast Iron

DA2200

.002-.008 .004-.012

Wet Dry

CBN

• The table is a reference to determine cutting conditions and it should be adjusted according to cutting width and conditions of the machine tool and workpiece

SPEED FINISHER SPARE PARTS

Lifting Screw Set (1 Lifting Screw & 1 Lifting Nut)

Insert Clamping Screw Set (10 Screws & 1 Wrench)

Wrench

Catalog Number

Catalog Number

Catalog Number

LSN35

S2506DS

DA-T8

• Insert clamping screws and wrenches are consumables, therefore regular replacement and extra stock are recommended

611

Powered by