BIG DAISHOWA High Performance Tooling Solutions Vol 3

FACE MILLS

SURFACE MILL INSERTS

SE (SHARP EDGE) TYPE Sharp edge prevents burrs. Recommended for stainless steel & mild steel.

45º

ØD r

INSERT CLASSIFICATIONS

ACP200

ACM250F

DS20

NF15KA

For all steel & stainless steel materials Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance.

For stainless steel

For aluminum & / non-ferrous materials

For cast iron

PVD-coated carbide with excellent smoothness and resistance to welding and chipping, due to the ultra-multilayered thin film structure made of AITiN and TiAICrN

DLC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge.

Adopts K15-equivalent carbide material with hardness & toughness for cast iron.

Insert Grade

Insert Model

Nose Radius

Fig.

ØD

ACP200

ACM250F

DS20

NF15KA

CM10C1

3

.394

.008

z

z

z

z

• Inserts are available in packages of 10 pcs. • Please clarify the insert model and grade when ordering (ex: CM10C1(ACP200)) • 10 screws and 1 wrench are included with insert clamping screw set • It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained • SE in the insert model means Sharp Edge Type

SURFACE MILL CUTTING CONDITIONS

Workpiece Material

Insert Grade

Cutting Speed Vc (SFM)

Feed Rate fz (IPT) .004 - .008 - .012 .004 - .010 - .016 .006 - .009 - .012 .006 - .009 - .012 .006 - .009 - .012

Axial DOC ap Max (in)

492 - 656 - 820 591 - 787 - 984 328 - 574 - 820 525 - 673 - 820

General Steel

.118 .157 .157 .118 .197

Mild Steel Cast Iron

ACP200

Stainless Steel

ACM250F

1640 - 2461 - 3281

Light Alloy

DS20

• The table is a reference to determine cutting conditions and it should be adjusted according to cutting width and conditions of the machine tool and workpiece

SPEED FINISHER SPARE PARTS

Insert Clamping Screw Set (10 Screws & 1 Wrench)

Wrench

Catalog Number

Catalog Number

S4S-T15DS

DA-T15

• Insert clamping screws and wrenches are consumables, therefore regular replacement and extra stock are recommended

613

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