BIG DAISHOWA High Performance Tooling Solutions Vol 4

MEGA SYNCHRO TAPPING HOLDER OVERVIEW

BIG MEGA SYNCHRO tapping holder compensates for synchronization errors with any type of tap. Minimized thrust load to both the tap and workpiece improves thread quality and tap life.

LOAD TO TAP

Time (sec.)

0

.2

.4

.6

.8

1.0

1.2

1.4

1.6

-90 -68 -45 -22 0 22

BIG MEGA SYNCHRO

Approx. 13.2 lbs

BIG MEGA SYNCHRO reduces load to approx. 13.2 lbs. This is less than 1/10th of the load compared to a collet chuck.

SPIRAL TAP AU:1/4-20, N=1,000 RPM

-180 -160 -135 -110

Approx. 165 lbs. of reversal load is applied to a tap held with a collet chuck.

Spiral grooves on spiral tap cause loading in the reverse direction, similar to an end mill. • Measured by Kistler Dynamometer

Approx. 165 lbs Collet Chuck

forward

stop

reverse

Cutting Conditions Spiral Tap No.10-24 Material: 4130

Tapping of difficult-to-cut materials with a collet chuck tends to cause a compressed burr on the thread surface. BIG MEGA SYNCHRO compensates for synchronization errors and minimizes cutting load. Fine surface finish of threads is achieved.

Collet Chuck

BIG MEGA SYNCHRO

Abundant Lineup from Small to Large Diameter Tapping

PATENT # 9446463

MGT3 Wide Range of Tapping Sizes from Small to Large Diameter

MGT36 For Large Diameter Tap TAPPING RANGE:

TAPPING RANGE: ANSI: No.0-No.6, JIS/DIN/ISO: M1-M3 Compensation mechanism eliminates synchronization errors and controls dynamic runout accuracy at high speed, providing stable thread quality and extended tap life. • BBT Shank • HSK Shank • Cylindrical Shank • N/C Lathe Tooling

ANSI: AU13/16-AU1-1/2, JIS/DIN/ISO: M20-M36 Compensation for synchronization error eliminates heavy thrust loads of large diameter tapping. • BBT Shank • HSK Shank • CK Shank

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