BIG DAISHOWA High Performance Tooling Solutions Vol 4

KAISER BORING CUTTING CONDITIONS

CENTRIC BORING BAR TYPE

Recommended Cutting Conditions • This table is a guideline for selecting cutting parameters; adjust them as needed according to the machine and workpiece conditions • If chatter occurs, either lower the cutting speed or use an insert with a smaller nose radius • Internal high pressure coolant may cause deflection of the boring bar holder; lower the pressure when close tolerance is required • Coated cermet T2000Z or T2500F is recommended to reduce wear when machining steel • Dry cutting is recommended for CBN BN2000, BNC200, BNC500 and BN7000 inserts

Projection Length

Max Spindle Speed for Centric Boring Bar Type

JIG BORING CUTTER

Cutting Speed (SFM)

Cutting Depth (in./ø)

Feed f (in./rev)

Workpiece

Model

Max Spindle Speed (RPM)

Head

RBE1

80

.001

RBE1.5 RBE2

20,000 18,000 16,000 14,000 14,000 10,000

EWN04-15E-CK3 EWN2-22E-CK4 EWE2-32-CK5 EWN2-32E-CK5

165

.002

RBE3 RBE4 RBE5 RBE7 RBE9 RBE1

Carbon Steel Alloy Steel

.001

200

.002

EWE2-54CK6

EWN2-54E(M)-CK6

265

.004

The max spindle speeds listed in this table are the speeds allowable for safe use of the boring head only. Note that these values differ depending on the boring bar used, machine rigidity, etc.

100

.001

RBE1.5 RBE2

200

.002

RBE3 RBE4 RBE5 RBE7 RBE9

Aluminum

.001

265

.002

330

.004

CENTRIC BORING BAR TYPE ST05 / ST06 (ø.236"-.354")

Insert

Projection Length

Cutting Speed (SFM)

Cutting Depth (in./ø)

Workpiece

Nose Radius

Grade

.787

330 230 165 100 300 200 130 100 200 130 330 230 165 100 400 330 265 200

.008 .008 .008 .004 .008 .008 .008 .004 .004 .004 .008 .008 .008 .004 .008 .008 .008 .008

1.575 1.969 2.362

Carbon Steel Alloy Steel

T1500A T1200A

.008

.787

1.575 1.969 2.362

T1500A T1200A

Stainless Steel

.008

.787

NB10HA NBX20

Hardened Steel

.008

1.181

.787

1.575 1.969 2.362

Cast Iron

.008

H1

.787

1.575 1.969 2.362

.008

H1

Aluminum

• Red figures are achievable with boring bars made of carbide • Feed Rate Selection information; pg. 500

497

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