BIG DAISHOWA High Performance Tooling Solutions Vol 4

KAISER BORING CUTTING CONDITIONS

CK CARBIDE BAR

Effective Boring Depth A

Insert

Feed f (IPR)

Workpiece Material

Projection Length

Cutting Speed (SFM)

Cutting Depth (in./ø)

Head

Nose Radius

Grade T1500A T1500A T1500A T1500A H1 (FN) H1 (FN) H1 (FN) H1 (FN) DA2200 H1 (FLA) H1 (FLA) H1 (FLA) A1 (FLA) T1500A T1500A T1500A T1500A H1 (FN) H1 (FN) H1 (FN) H1 (FN) DA2200 H1 (FLA) H1 (FLA) H1 (FLA) A1 (FLA) T1500A T1500A T1500A T1500A H1 (FN) H1 (FN) H1 (FN) H1 (FN) DA2200 H1 (FLA) H1 (FLA) H1 (FLA) A1 (FLA)

Recommended

Max .005 .005 .004 .004 .005 .005 .004 .004 .005 .005 .004 .004 .003 .006 .005 .004 .004 .006 .005 .004 .004 .006 .006 .004 .004 .003 .006 .005 .004 .004 .006 .005 .004 .004 .006 .006 .004 .004 .003

3.543 5.906 6.890 7.874 3.543 5.906 6.890 7.874 3.543 5.906 6.890 7.874 9.055 4.921 6.890 7.874 9.843 4.921 6.890 7.874 9.843 4.921 6.890 7.874 9.843

.008 .008 .008 .008 .008 .008 .008 .008 .008 .008 .008 .008 .004 .016 .008 .008 .008 .016 .008 .008 .008 .016 .016 .008 .008 .004 .016 .008 .008 .008 .016 .008 .008 .008 .016 .016 .008 .008 .004

660 400 200

.008 .008 .006 .006 .008 .008 .006 .006 .008 .008 .008 .006 .006 .010 .008 .008 .006 .010 .008 .008 .006 .010 .010 .008 .008 .006 .010 .008 .008 .006 .010 .008 .008 .006 .010 .010 .008 .008 .006

.002 .002 .002 .002 .002 .002 .002 .002 .002 .002 .002 .002 .002 .003 .002 .002 .002 .003 .002 .002 .002 .003 .003 .002 .002 .002 .003 .002 .002 .002 .003 .002 .002 .002 .003 .003 .002 .002 .002

Carbon Steel

80

600 400 200

Cast Iron

EWN20

80

1320

660 330 130

Aluminum

80

660 400 200

Carbon Steel

80

600 400 200

Cast Iron

EWN25

80

1650

660 330 130

Aluminum

11.220

80

5.315 6.299 7.874 9.843 5.315 6.299 7.874 9.843 5.315 6.299 7.874 9.843

660 430 260

Carbon Steel

80

600 430 260

Cast Iron

EWN32 EWB32

80

1650

730 400 130

Aluminum

12.205

80

• This table is a guideline for selecting cutting parameters; adjust them as needed according to the machine and workpiece conditions • Internal high pressure coolant may cause deflection of the holder; lower the pressure when close tolerance is require. • Coated cermet T2000Z or T2500F is recommended to reduce wear when machining steel. • T130A is recommended to prevent edge chipping for interrupted cutting of steel • These conditions are determined when the boring bar is mounted on the BIG HYDRAULIC CHUCK

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