The Tool Presetting, Measuring & Management Solutions catalog will help your shop reduce tool cost, increase tool life, make precise and repeatable measurements, eliminate test cuts and increase operator and overall efficiency.
SPERONI TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS 2021
Update photo with hi-res
2
COMPANY HISTORY TOOL MANAGEMENT
4-5
6-13
INTELLIGO
8 9
SPI UBI
10-13
PRESETTERS
14-37
PRESETTER OVERVIEW
16-17 18-21 22-27 28-37
ESSENTIA
MAGIS
FUTURA
CONTROL SOFTWARE
38-47
SOFTWARE OVERVIEW
40 41 42 43
SIMPLE VISION & ESSENTIA
EDGE 2.0 EDGE PRO
CONTROL SOFTWARE OPTIONS
44-47
ACCESSORIES & MAINTENANCE
48-59
ADAPTERS
50 51 52 52 52 52 53 53 53 53 56 56 57 58 59 59
SECOND CCD CAMERAS DEDICATED OPTICS
ARM EXTENSION
TOUCH-SCREEN MONITOR
BATTERY BACKUP LABEL PRINTER LASER PRINTER
DATA CLIP
CLEANING PUTTY
TOOL PRO KOMBI GRIP
54-55
TOOLING MATE
SPINDLE CLEANERS
DYNA TEST
SERVICE & PREVENTIVE MAINTENANCE
UPGRADE/RETROFIT
3
4
Our mission is to deliver high-quality, state-of-the-art solutions in tool presetting, measuring and tool management for increasing our customers’ manufacturing productivity. The SPERONI brand provides quality solutions that add value to manufacturing operations for companies all over the world. MODULARITY: The modular design allows for multiple configurations — offering customized solutions in standard products and guaranteeing compatibility with future upgrades. REPEATABILITY: The pearlitic cast iron design provides thermal stability — guaranteeing precision and repeatability, and eliminating the need for frequent recalibration. LONGEVITY: With more than 50 years of experience manufacturing future-proof technology so your machine evolves as you do. UNPARALLELED ACCURACY: The combination of carefully selected components like the HEIDENHAIN scales, height precision guideways, Sony ® CCD Camera, Dell ® PC all function together to guarantee +/-.00008" precision. VARIETY: SPERONI offers products and solutions in the fields of tool preset, measurement and management, and quality inspection of the manufacturing process. ALL ENCOMPASSING: SPERONI is directly involved in all phases of the manufacturing process.
5
6
TOOLMANAGEMENT SIMPLE AND SECURE TOOL DATA TRANSFER INTELLIGO
8 9
SPI UBI
10-13
UBI OVERVIEW
10 11 12 13
UBI CONFIGURATION
UBI CONTROL AND SOFTWARE
UBI ACCESSORIES
7
TOOL MANAGEMENT
INTELLIGO Tool Management Solution Software Allows you to organize tool assemblies, individual components, tool jobs and kits in a central database, thus eliminating redundant data.
FEATURES • Manage your warehouse and streamline manufacturing processes • Organize every facet of your tool resources
• Optimize tool resources and have the right tool in the right location at the right time • Knowledge center organizes all information in a single place
Tool Regrind
Production
Quality Assurance
Tool Presetting & Measuring
Tool Assembly / Disassembly
Incoming Goods / Outgoing Goods
Purchasing & Warehouse
Controlling / Management
Design, CAD, CAM
Tool Preparation List
Reporting & Business Intelligence
Tool Assembly/Disassembly
Tool Room Layout
Purchasing & Warehouse Management
Tool Job/Kit Management
Tool Preparation List
8
TOOL MANAGEMENT
SPI - SIMPLE POST INTERFACE Hands-Off Post-Processor Interface
FEATURES • Easily transfer measured offset data from the tool presetter to the machine tool control • Available for MT controls such as FANUC, HEIDENHAIN, SIEMENS, MITSUBISHI, OKUMA, etc. • Configurable to meet workflow requirements
• Single device to post offsets to all machine tools • Additional functionality when integrated with
INTELLIGO tool management solution • Optional UBI picking/deposit functions
SPI DIRECT
S I M P L E P O S T I N T E R F A C E
SPI CLIENT
Catalog Number
Description
SPI SCANNER
32.230.201 32.230.202 32.230.205 32.230.212 32.230.213 32.230.221 32.230.222 32.230.223 32.230.224 32.230.225 32.230.226
SPI Server Software
SPI License
SPI PC Hardware for INTELLIGO Station
SPI Scanner
SPI Client
SPI SCANNER used as part of the INTELLIGO Tool Management Solution *INTELLIGO required
SPI NC Format — Fanuc
SPI NC Format — Heidenhain SPI NC Format — Siemens SPI NC Format — Mitsubishi SPI NC Format — OKUMA
SPI NC Format — HAAS
SPI SCANNER used as part of UBI inventory Management *UBI required
9
TOOL MANAGEMENT
UBI Easily Locate Tools
The electronically controlled UBI station gives maximum flexibility to allocate and manage all tool components and tool assemblies. The required INTELLIGO software will allow and manage access to the entire cabinet, individual drawers or drawer compartments for your specific UBI module.
FEATURES • LED lights indicate storage location
• Direct interface to SPERONI INTELLIGO tool management system • Real-time stock status
• Control system for safe withdrawal of any component • Large variety of drawer sizes to fit different components
Electronically Controlled UBI Station
LED Lights Indicate Storage Location
H
L
Module
W
Drawers Fit Different Size Components
Cabinet Dimensions
Catalog Number
Drawer Qty.
Description
L
W
H
32.230.500 32.230.501 32.230.502 32.230.503 32.230.504
UBI - Module A UBI - Module B UBI - Module C UBI - Module D UBI - Module E
7 9
11
28.5 (725mm)
28.3 (718mm)
43.3 (1100mm)
6 9
• Requirements for UBI module A, B, C, D or E: Industrial Brand Windows PC-based control with 24“ touch screen monitor, keyboard and mouse configured with INTELLIGO for UBI module • For module configurations see pg. 11 • Components can be purchased separately; see pg. 12
10
TOOL MANAGEMENT
UBI-MODULE A
Compartment Dimensions
Drawer Height
Drawer Qty.
No. of Compartments
L
W
H
1 1 1 1 1 1 1
54 36 24 16 12
1.6 (40.5mm) 2.9 (74.5mm) 4.8 (123.0mm) 4.8 (123.0mm) 6.8 (172.5mm) 4.8 (123.0mm)
3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm) 5.8 (147.5mm) 3.9 (98.0mm) 11.7 (296.5mm)
1.4 (36.0mm) 1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm)
3.0 (75mm)
3.9 (100mm)
5.9 (150mm) 11.8 (300mm)
8
Configurable individual pockets for tool assemblies
• Electronic locking drawer system included
UBI-MODULE B
Compartment Dimensions
Drawer Height
Drawer Qty.
No. of Compartments
L
W
H
3.0 (75mm)
2 3 2 1 1
54 24 16 12
1.6 (40.5mm) 4.8 (123.0mm) 4.8 (123.0mm) 6.8 (172.5mm) 4.8 (123.0mm)
3.9 (98.0mm) 3.9 (98.0mm) 5.8 (147.5mm) 3.9 (98.0mm) 11.7 (296.5mm)
1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm)
3.9 (100mm)
5.9 (150mm)
8
• Electronic locking drawer system included
UBI-MODULE C
Compartment Dimensions
Drawer Height
Drawer Qty.
No. of Compartments
L
W
H
1 7 1 2
54 36 24 12
1.6 (40.5mm) 2.9 (74.5mm) 4.8 (123.0mm) 6.8 (172.5mm)
3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm)
1.4 (36.0mm) 1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm)
3.0 (75mm)
3.9 (100mm)
• Electronic locking drawer system included
UBI-MODULE D
Compartment Dimensions
Drawer Height
Drawer Qty.
No. of Compartments
L
W
H
5.9 (150mm)
6
The internal configuration is customizable with optional components.
• Electronic locking drawer system included
UBI-MODULE E
Compartment Dimensions
Drawer Height
Drawer Qty.
No. of Compartments
L
W
H
3.9 (100mm)
9
The internal configuration is customizable with optional components.
• Electronic locking drawer system included
11
TOOL MANAGEMENT
SI Control & Software for UBI Station
FEATURES • User and password management • Drawer configuration
• Location ID assignment and management • Expandable and upgradeable
Integrated Control Integrated enclosure containing a Windows PC-based control with 22” monitor, keyboard and mouse configured with INTELLIGO for UBI module.
Catalog Number 32.230.525
• Requires at least one SPERONI UBI Hardware Configuration
UBI 01
UBI 02
UBI 03
UBI 04
UBI 05
UBI 01
UBI 02
UBI 03
UBI 04
UBI 05
Free Standing Control for UBI Station E.TM.PC02.UB Free-Standing Control Free-standing Windows PC-based control with 22” monitor, keyboard and mouse configured with IN ELLIGO for UBI module.
Free Standing Control for UBI Station E.TM.PC02.UB
Your Drawer Cabinet
Catalog Number 32.230.526
Your Drawer Cabinet
Software Module INTELLIGO for UBI software-only module to be installed on customer-provided hardware in accordance to SPERONI specifications.
Catalog Number 32.230.527
12
TOOL MANAGEMENT
MONITOR High-definition touch-screen LCD with 16:9 aspect ratio.
Catalog Number
Description
Specifications
32.300.033 32.300.034 32.300.039
22" Monitor 24" Monitor
LED - 16:9 LED - 16:9 LED - 16:9
24" Touch-Screen Monitor
• One 22" LED - 16:9 monitor included • 3-year manufacturer’s warranty included
ANNUAL SOFTWARE UPGRADE One-year maintenance contract for your UBI Software module license. This service includes critical updates and improvements related to the installed UBI system modules.
Catalog Number 32.230.528
PLASTIC HOLDER for Sleeve/Tool Holder
Type
Catalog Number
Taper
Size
32.105.180 32.105.181 32.105.182 32.105.184
30 40 50
ISO
HSK
63A
BAR CODE / QR CODE READER
Catalog Number
Description
32.230.532 32.230.533
Handheld Reader Basic Handheld Reader Wireless
LABEL PRINTER Print text and bar code labels.
Catalog Number
Description
32.300.011 32.220.042
Thermal Alphanumeric - MAGIS Thermal Alphanumeric - FUTURA
• For PC-based controls
INSTALLATION AND TRAINING Installation and training for the machine at the customer’s location. The service will be performed by a BIG DAISHOWA service technician. Travel and accommodation expenses will be charged separately.
Catalog Number 32.230.530
13
14
PRESETTERS TOOL PRESETTING AND MEASURING SYSTEMS PRESETTER OVERVIEW
16-17 18-21
ESSENTIA
ESSENTIA
19
ESSENTIA CONTROL
20-21
MAGIS
22-27
MAGIS
23 24
MAGIS CNC
MAGIS ACCESSORIES
25-27
FUTURA
28-37
FUTURA
29-30
FUTURA CNC
31 32
FUTURA AUTOSHRINK FUTURA ACCESSORIES
33-37
15
PRESETTERS
ESSENTIA
MAGIS
SIZE Height Range
15.75 (400mm) 11.8 (300mm)
16.0/20.0/24.0 (400mm/500mm/600mm)
13.8/-1.97 (350mm/-50mm)
Diameter Range
OPERATION Manual
l
l l
Autofocus Spindle Fully Automatic CNC SPINDLE Integral (ISO 50-40)
l
l l
Integral (ISO, HSK, BIG CAPTO)
Universal Quick Change Spindle Automatic Mechanical Retention Knob Clamping
l l
Spindle Brake
l
SPINDLE ADAPTERS Reduction Sleeves (ISO, HSK, Polygon, KM, ABS, VDI)
l
l l
Auto Clamping Reduction Sleeves (ISO, HSK, Polygon, KM, ABS, VDI)
Universal Quick Change Adapters INSPECTION AND OPTICS Visual Inspection Light
l l
l l l l l
45X Magnification Optics
150X Micro Magnification Optics Custom Multi-Camera System
90º Indexing
DISPLAY 15" Touch Screen 22" View Screen
l
l l l
24" View/Touch Screen 27" View/Touch Screen
CONTROL
ESSENTIA
SIMPLEVISION/EDGE/EDGE PRO
l = Standard
l = Optional
16
PRESETTERS
FUTURA AUTOSHRINK
MAGIS CNC
FUTURA
FUTURA CNC
16.0/20.0/24.0 (400mm/500mm/600mm)
16.0-48.0 (400-1200mm) 16.0-48.0 (400-1200mm)
16.0-48.0 (400-1200mm) 16.0-48.0 (400-1200mm)
16.0-31.5 (400-800mm) 16.0-23.6 (400-600mm)
13.8/-1.97 (350mm/-50mm)
l l l
l l
l l l
l l l
l l
l
l
l
l l l
l l l
l l l
l l
l l
l l l
l l l
l l l
l l l l l
l l l l l
l l l l l
l l l l l
l l l
l l l
l l l
l l l
EDGE/EDGE PRO
SIMPLEVISION/EDGE/EDGE PRO
EDGE/EDGE PRO
EDGE/EDGE PRO
17
18
PRESETTERS
STP ESSENTIA Designed for Maximum Ergonomics The ESSENTIA is an entry-level tool presetting and measuring system. The robust structure and software interface allow customers to benefit from an entry-level unit. With an ESSENTIA, efficiently measure tools, easily and independently of the operator to achieve full machining productivity. Deliver results right next to your CNC machine.
FEATURES • Ultra-light axis adjustment • Highest precision and repeatability along the entire system’s measuring range • Structure is made completely of aged pearlitic cast iron for thermal stability • Standard ISO 50 reduction system • Sensor system with high-definition camera
• Touch-control LED front light allows manual inspection of tool tips/inserts • Micron-precise scales & state-of-the-art guideways • Largest recirculating ball bearing contact face in its class • Multi-touch display • Windows PC-based control
Ultra-Light Axis Adjustment
Front Light (Episcopy)
Right hand
Left hand
W
L
Catalog Number
X-Axis Max ø
Z-Axis Max Length
Axis Resolution
Description
L
W
H
Weight
ESSENTIA Left Hand ESSENTIA Right Hand
32.123.0LH
11.8 (300mm)
16.0 (400mm)
33.5 (715mm)
23.0 (565mm)
36.0 (935mm)
200 lbs (90 kg)
1µm
32.123.0RH
ESSENTIA Fine Adjust Kit X&Z
32.123.X-Z FAK
—
—
—
—
—
—
—
ACCESSORIES
• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; ISO 40 option available • 1-year warranty on material and control included
BATTERY BACKUP PG. 52
LABEL PRINTER PG. 53
ADAPTERS PG. 50
WORKBENCH PG. 21
19
PRESETTERS
ESSENTIA CONTROL Optimize All Tool Presetting and Measuring Operations The ESSENTIA control is designed and developed entirely by SPERONI exclusively for the STP ESSENTIA. The vertical graphic interface makes the ESSENTIA an intuitive solution for all tool measurement and management needs.
FEATURES • Vertical touch-screen • Sensor system with high-definition camera • Run-out function • Maximum profile function
• Base post processor • Tool data base • Windows PC-based control • Online help function
Manual Measurement
Runout Function
Measuring Icons Library
Inspection Light
20
PRESETTERS
WORKBENCH Constructed of black steel and a 48x30-inch maple worktop.
Catalog Number
Description
L
W
H
32.123.BENCH
Modular Workbench - ESSENTIA
48
30
34
SPERONI WORKBENCH Enclosed and ventilated workbench with storage area and lockable door. The black-and-white steel workbench provides working area for all presetting requirements.
Catalog Number
Description
L
W
H
32.105.173.2
SPERONI Workbench - ESSENTIA
47.25
20.5
31.5
• Plastic holders can be purchased separately depending on tapers needed
PLASTIC HOLDER for Sleeve/Tool Holder
Type
Catalog Number
Taper
Size
32.105.180 32.105.181 32.105.182 32.105.184
30 40 50
ISO
HSK
63A
21
22
PRESETTERS
MAGIS Intuitive Vision System The new SIMPLE VISION PC-based control and image processing system is supplied with a high-resolution 22" monitor for a crisp and clear visualization of tool data. The graphical interface and powerful online help function guarantee a trouble-free and secure experience.
FEATURES • Made completely of aged pearlitic cast iron for thermal stability • Solid design eliminates need for frequent recalibration • Unmatched precision — T.I.R .0003" at 11.8" • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Front light (episcopy) allows for the manual inspection of the tool tip/insert detecting wear or cracks • Graphical interface • Pneumatic rapid axis movement • Pneumatic spindle disc brake system locks at any point in the 360º rotation
• X & Z-axis fine adjustment hand wheels allow for micron-precise adjustments • Precision-ground integrated spindle with calibration edge for quick calibration • Taper angle tolerance AT1; no need for an external caliper or master • Micron-precise glass scales and state-of-the-art guideways • Largest and toughest recirculating ball bearing contact face in its class • Windows PC-based control • Online help function
Integrated Spindle with Calibration Edge
Rapid Axis Movement
X & Z-Axis Fine Adjustment Hand Wheels
Front Light (Episcopy)
W
L
Catalog Number
X-Axis Max ø
Z-Axis Max Length
Description
Power*
Consumption Pneumatic Requirements
L
W
H Weight
16.0 (400mm) 20.0 (500mm) 24.0 (600mm)
33.5 (852mm) 33.5 (852mm) 33.5 (852mm)
23.0 (583mm) 23.0 (583mm) 23.0 (583mm)
36.0 (916mm) 40.0 (1017mm) 44.0 (1119mm)
440 lbs (200 kg) 505 lbs (230 kg) 570 lbs (260 kg)
32.105.040
MAGIS 400
-2.0 to +14.0 (-30mm to350mm)
110V (60Hz up to 5 AMPs)
32.105.050
MAGIS 500
1…2 cfm 70-100 psi (5-7 bar)
32.105.060
MAGIS 600
ACCESSORIES
• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; other upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC
SOFTWARE OPTIONS PG. 40
BATTERY BACKUP PG. 52
INTEGRAL SPINDLES PG. 26
ADAPTERS PG. 50
23
PRESETTERS
MAGIS CNC Available in a CNC Version for Operator-Independent Measuring Results
Fast and precise positioning of the axes. The combination of the CNC spindle and the CNC X & Z-axis control delivers a full CNC MAGIS. Automatically execute measuring cycles, adding speed and precision to your measurements. The unmatched repeatability and quality will further increase efficiency and profitability.
FEATURES • Same features as standard MAGIS • CNC spindle and CNC X & Z-axis, automatically execute measuring cycles • Numeric control system allows for the operator independent, fast and micron-precise positioning of the axes
• Steel workbench provides working area for all presetting requirements • Conveniently positioned industrial grade controls for ease of use
Left hand
Right hand
Catalog Number
X-Axis Max ø
Z-Axis Max Length
Presetter L 33.5 (852mm) 33.5 (852mm) 33.5 (852mm)
Presetter W 23.0 (583mm) 23.0 (583mm) 23.0 (583mm)
Presetter
Description
Power
Consumption Pneumatic Requirements
H Weight
MAGIS 400 CNC MAGIS 500 CNC MAGIS 600 CNC
16.0 (400mm) 20.0 (500mm) 24.0 (600mm)
36.0 (916mm) 40.0 (1017mm) 44.0 (1119mm)
505 lbs (230 kg) 550 lbs (250 kg) 595 lbs (270 kg)
32.105.041
-2.0 to +14.0 (-50mm to +350mm)
110V (60Hz up to 5 AMPs)
32.105.051
1…2 cfm 70-100 psi (5-7 bar)
32.105.061
• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is EDGE 2.0; other upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC
ACCESSORIES
SOFTWARE OPTIONS PG. 40
BATTERY BACKUP PG. 52
INTEGRAL SPINDLES PG. 26
ADAPTERS PG. 50
24
PRESETTERS
AUTOMATIC CNC SPINDLE Motorized spindle allows for automatic focusing, location of max diameter and runout. A disc brake system locks the spindle at any point in the 360º rotation.
Catalog Number
Description
• CNC/Autofocus spindle does not require CNC control • All axes can also be moved manually
32.105.101
Automatic (CNC) Axis - Autofocus
TOOL ID CHIP Provides complete and reliable tool data and guarantees secure operation. Tool ID chips can be integrated into machine controls for reliable tool management. Data stays with the tool for optimal use and management.
Catalog Number
Description
32.105.124 32.105.125 32.105.120 32.105.122
Mechanical Slide for Read/Write Head - Automatic
Bar Code Reader - Uniscan C2R
Read/Write Balluff Hardware & Software Model BIS C - 650 Tool Indentification Balluffs - Handle For Read/ Write Head
• P&F, Mazak and other systems available • Requires EDGE 2.0 control software
4-POSITION INDEX SYSTEM The 90º spindle indexing system enables you to fix in four precise positions, a key element for the fast and accurate preset and measurement of lathe tooling.
Catalog Number
Description
32.105.200
4-Position Index System
25
PRESETTERS
AUTOMATIC MECHANICAL CLAMPING SYSTEM The design of this automatic system allows for high repeatability and accuracy in the measurement of the tool. This is achieved without adding or removing any component on the machine. Guarantees correct unclamp and immediate release.
HSK
VDI
POLYGON
KM
ISO
BT
Type
Type
Catalog Number
Catalog Number
Taper
Size
Taper
Size
32.110.056 32.110.057 32.110.058 32.110.059 32.110.064
32.105.204 32.105.203 32.105.202 32.110.037 32.110.038 32.110.039 32.110.040 32.110.041
3 4 5 6 8
30 40 50
ISO
C
32A/C 40A/C 50A/C*
HSK
*110mm loss of measuring range with HSK-50A/C integral spindle • These systems are guaranteed for the following standard knobs: DIN 69872, ISO 7388/2A, ISO 7388/2B, MAS 403 BT, MAS 403 BT ANSI Type, ANSI 5.50 CATERPILLAR, BT (JIS 6339)
63A/C
100A/C
Perfect Interchangeability BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be attained. Although other dual-contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories. Further, it is not necessary to modify tool magazines and ATC devices on existing machines.
BIG-PLUS Holder
Tool Presetter
Conventional Holder
26
PRESETTERS
WORKBENCH Black steel cabinet with 60x30-inch maple top has a lockable door. The ventilated cabinet has a PC storage shelf and a lower shelf.
Catalog Number
Description
Length Width Height
32.100.015
Modular Workbench - MAGIS
60
30
34
• Various options available to mount monitor and hand tools
SPERONI WORKBENCH Prevent dirt and debris from corrupting your measuring instrument PC with this enclosed and ventilated workbench. Complete with storage area and lockable door. The black-and-white steel workbench provides working area for all presetting requirements.
Catalog Number
Description
Length
Width
Height
32.105.173
SPERONI Workbench - MAGIS
37
29
31
• Plastic holders can be purchased separately depending on tapers needed
PLASTIC HOLDER for Sleeve/Tool Holder
Type
Catalog Number
Taper
Size
32.105.180 32.105.181 32.105.182 32.105.184
30 40 50
ISO
HSK
63A
DUST COVER Protect your investment from dust and contaminants with a custom vinyl cover.
Catalog Number
Description
32.100.110
Dust Cover - MAGIS
27
28
PRESETTERS
FUTURA Unparalleled Precision, Repeatability and Longevity
The SPERONI FUTURA line is the result of more than 50 years of experience in the design and production of tool measuring and presetting. The FUTURA product line represents the most advanced and complete line of vertical tool presetting and measuring machines in its class. The modular design offers the right solution for every measuring need and guarantees full upgradeability for future needs.
FEATURES • Structure is made completely of aged pearlitic cast iron for thermal stability • Solid design eliminates need for frequent recalibration • Windows PC-based control • Unmatched precision — T.I.R .00016" at 11.8" • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Front light (episcopy) allows for the manual inspection of the tool tip/insert to detect wear or cracks • Pneumatically activated spindle disc brake system locks at any point in the 360º rotation
• Pneumatic rapid axis movement • X & Z-axis fine adjustment hand wheels allow for micron-precise adjustments • Precison-ground integrated spindle with calibration edge for quick recalibration • Taper angle tolerance AT1; no need for an external caliper or master • Micron-precise glass scales and state-of-the-art guideways • Largest recirculating ball bearing contact face in its class
One-Hand Rapid Axis Movement
Integrated Spindle with Calibration Edge
X & Z-Axis Fine Adjustment Hand Wheels
Drawer for Integrated Adapter Support
Customizable Work Station Setting the benchmark in ergonomics, the FUTURA's open spindle and cockpit controls are designed for worker safety and ease of use.
29
PRESETTERS
FUTURA
H
W
L
Catalog Number
X-Axis Max ø
Z-Axis Max Length 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm)
Description
Power*
Consumption Pneumatic Requirements
L
W
H Weight
51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm)
63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm)
74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm)
1215 lbs (550 kg) 1260 lbs (570 kg) 1300 lbs (590 kg) 1300 lbs (590 kg) 1345 lbs (610 kg) 1390 lbs (630 kg) 1435 lbs (650 kg) 1345 lbs (610 kg) 1410 lbs (640 kg) 1455 lbs (660 kg) 1500 lbs (680 kg) 1585 lbs (720 kg) 1630 lbs (740 kg) 1675 lbs (760 kg) 1765 lbs (800 kg)
32.220.000
FUTURA STP 44
16.0 (400mm)
32.220.011
FUTURA STP 46
32.220.012
FUTURA STP 48
32.220.013
FUTURA STP 64
32.220.014
FUTURA STP 66
24.0 (600mm)
32.220.015
FUTURA STP 68
100V (60Hz up to 5 AMPs) 110V (60Hz up to 5 AMPs) 220V (60Hz up to 3 AMPs)
32.220.016
FUTURA STP 612
32.220.017
FUTURA STP 84
1…2 cfm 70-100 psi (.05-.07 bar)
32.220.018
FUTURA STP 86
32.0 (800mm)
32.220.019
FUTURA STP 88
32.220.020
FUTURA STP 812
32.220.021
FUTURA STP 124
32.220.022
FUTURA STP 126
48.0 (1200mm)
32.220.023
FUTURA STP 128
32.220.024
FUTURA STP 1212
ACCESSORIES
*Please specify power supply choice of 100V, 110V or 220V when ordering • Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC
SOFTWARE OPTIONS PG. 40
BATTERY BACKUP PG. 52
SPINDLE OPTIONS PG. 34
ADAPTERS PG. 50
30
PRESETTERS
FUTURA CNC
H
W
L
Catalog Number
X-Axis Max ø
Z-Axis Max Length 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm)
Description
Power*
Consumption Pneumatic Requirements
L
W
H Weight
FUTURA STP 44 CNC FUTURA STP 46 CNC FUTURA STP 48 CNC FUTURA STP 64 CNC FUTURA STP 66 CNC FUTURA STP 68 CNC FUTURA STP 612 CNC FUTURA STP 84 CNC FUTURA STP 86 CNC FUTURA STP 88 CNC FUTURA STP 812 CNC FUTURA STP 124 CNC FUTURA STP 126 CNC FUTURA STP 128 CNC
51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm)
63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm)
74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm)
1215 lbs (550 kg) 1260 lbs (570 kg) 1300 lbs (590 kg) 1300 lbs (590 kg) 1345 lbs (610 kg) 1390 lbs (630 kg) 1435 lbs (650 kg) 1345 lbs (610 kg) 1410 lbs (640 kg) 1455 lbs (660 kg) 1500 lbs (680 kg) 1585 lbs (720 kg) 1630 lbs (740 kg) 1675 lbs (760 kg) 1765 lbs (800 kg)
32.220.000.CNC
16.0 (400mm)
32.220.011.CNC
32.220.012.CNC
32.220.013.CNC
32.220.014.CNC
24.0 (600mm)
32.220.015.CNC
100V (60Hz up to 5 AMPs) 110V (60Hz up to 5 AMPs) 220V (60Hz up to 3 AMPs)
32.220.016.CNC
32.220.017.CNC
1…2 cfm 70-100 psi (.05-.07 bar)
32.220.018.CNC
32.0 (800mm)
32.220.019.CNC
32.220.020.CNC
32.220.021.CNC
32.220.022.CNC
48.0 (1200mm)
32.220.023.CNC
32.220.024.CNC FUTURA STP 1212 CNC
ACCESSORIES
*Please specify power supply choice of 100V, 110V or 220V when ordering • Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; upgrades available • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC
SOFTWARE OPTIONS PG. 40
BATTERY BACKUP PG. 52
SPINDLE OPTIONS PG. 34
ADAPTERS PG. 50
31
PRESETTERS
FUTURA AUTOSHRINK Fully Automatic and Easy-to-Use, Preset, Measure & Shrink-Fit System SPERONI was the first company to develop an integrated presetting and shrink-fit system. The leader in terms of functionality, total accuracy and safety, the FUTURA AUTOSHRINK is the only hands-off fully automatic solution on the market.
FEATURES • Same features as standard FUTURA • Drive-pin becomes a true axis, allowing for the highest level of precision • Shrink-fit HSS tools ranging from ø6-32mm and carbide tools ranging from ø4-32mm • Large range of diameter and taper degree setting and cooling sleeves
• Hands-off automatic positioning heating and cooling coil • Additional quick-change coil is available for ø32-50mm • Cockpit holds all setting and cooling sleeves and cutting tools to be assembled and disassembled • Through pin is mounted inside the spindle body for fully automatic setting of shrink-fit • No adjustment required after the tool is shrunk
Positioning Coil for Heating and Cooling
Through Pin Mounted Inside the Spindle Body
Catalog Number
Description
Cockpit Holds all Setting and Cooling Sleeves
32.220.071 32.220.072 32.220.073
AUTOSHRINK Kit - 400mm & 600mm
AUTOSHRINK Kit - 800mm
ACCESSORIES
Automatic Fume & Gas Extractor for AUTOSHRINK Kit
• Catalog numbers are add-on option only and must be combined with a FUTURA catalog number • Also available as AUTOTRIBOS
• Industrial power transformer required • Use of battery backup is recommended • Standard control software is EDGE PRO • 1-year warranty on material, control, labor and travel expenses • 3-year warranty on DELL PC
SPINDLE OPTIONS PG. 34
SHRINK OPTIONS PG. 37
32
PRESETTERS
AUTOMATIC CNC SPINDLE Motorized spindle allows for automatic focusing, location of max diameter and runout. A disc brake system locks the spindle at any point in the 360º rotation.
Catalog Number
Description
• CNC/Autofocus spindle does not require CNC control • All axes can also be moved manually
32.220.008
Automatic (CNC) Axis - Autofocus
TOOL ID CHIP Provides complete and reliable tool data and guarantees secure operation. Tool ID chips can be integrated into machine controls for reliable tool management. Data stays with the tool for optimal use and management.
Catalog Number
Description
32.220.083 32.220.084 32.220.085 32.220.087
Mechanical Slide for Read/Write Head - Automatic
Bar Code Reader - Uniscan C2R
Read/Write Balluff Hardware & Software Model BIS C - 650 Tool Identification Balluffs - Handle For Read/ Write Head
• P&F, Mazak and other systems available • Requires EDGE 2.0 control software
33
PRESETTERS
HIGH-PRECISION UNIVERSAL VERTICAL ROTATING SPINDLE The uniquely designed spindle includes the hyper static, simultaneous fit clamping system for standard and special tooling adapters. The universal spindle maintains accuracy throughout the life of the system.
Catalog Number 32.220.025
• Requires SPERONI adapter; must be ordered separately
MECHANICAL CLAMPING SYSTEM The proprietary pneumatically activated universal retention knob clamping system allows for the mechanical clamping of any standard size knob applying a draw of about 300 kg (550 lbs) to ensure a high repeatability and accuracy in the measurement of the tool. This is achieved without adding, removing or exchanging any component on the machine. Guarantees a correct and repeatable clamp, unclamp and immediate release of tool holders. VDI HSK ISO C3 ÷ C10
Catalog Number
Type
32.220.027
F-20
• Available for the new integral spindle included in this FUTURA configuration
QUICK CHANGE ADAPTER Manually activated system allows the change of adapters in under 8 seconds. The locking and unlocking of the adapters is carried out by rotating the multi-function spindle handwheel; guaranteeing precision and accuracy within the spindle and adapter assembly and the entire Z-axis travel.
Catalog Number 32.220.026
• SPERONI adapter must be ordered separately
STEEP TAPER QUICK CHANGE ADAPTERS
Type
Additional Adapters Available BIG DAISHOWA is able to make adapters to your specific needs.
Catalog Number
Size
Taper
The taper is supplied complete with zeroing/calibration data etched on the adapter itself. • All steep taper adapters are manufactured by SPERONI in accordance to the following standards: ISO 7388.1, Taper Angle Tolerance AT1
32.300.115 32.300.116 32.300.110 32.300.111 32.300.112 32.300.113 32.300.114 32.300.117
20 25 30 35 40 45 50 60
ISO
34
PRESETTERS
Type
POLYGON QUICK CHANGE ADAPTERS The simultaneous fit and the automatic clamping mechanism supplied with this adapter allows for a secure and repetitive measurement of your polygon tooling. The clamping is carried out automatically via the optional F-20 mechanical clamping system.
Catalog Number
Description
Taper
Size
32.300.170 32.300.170.1 32.300.171 32.300.171.1 32.300.172 32.300.172.1 32.300.173 32.300.173.1 32.300.174 32.300.174.1
Manual
3
Automatic
Manual
4
Automatic
Manual
C
5
Automatic
Manual
6
Automatic
Manual
8
Automatic
HSK QUICK CHANGE ADAPTERS The unique simultaneous fit design of SPERONI adapters deliver unmatched T.I.R. no matter the age of your presetting and measuring system.
Type
Type
Type
Catalog Number
Catalog Number
Catalog Number
Taper
Size
Taper
Size
Taper
Size
32.300.212 32.300.214 32.300.216 32.300.218 32.300.219 32.300.220 32.300.221 32.300.222 32.300.223 32.300.224 32.300.225
32.300.226 32.300.227 32.300.228 32.300.229 32.300.246 32.300.230 32.300.231 32.300.232 32.300.233 32.300.247
32.300.234 32.300.235 32.300.236 32.300.237 32.300.238 32.300.239 32.300.240 32.300.241 32.300.242 32.300.243 32.300.244 32.300.245
25E
63A/C 63B/D
100A/C 100B/D
32A/C
32E
63E 63F
100E 100F
40A/C 40B/D
63F/M 80A/C 80B/D
125A/C 125B/D
HSK
HSK
40E 40F
HSK
125E 125F
50A/C 50B/D
80E 80F
160A/C 160B/D
50E 50F
80F/M
160E 160F
• All HSK adapters are manufactured in accordance to the following standards: ISO 12614
Perfect Interchangeability BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be attained. Although other dual-contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories. Further, it is not necessary to modify tool magazines and ATC devices on existing machines.
BIG-PLUS Holder
Tool Presetter
Conventional Holder
35
PRESETTERS
PNEUMATIC COCKPIT HEIGHT ADJUSTMENT Pneumatically adjust the cockpit for a comfortable operating height. Adjustment range of 200mm.
Catalog Number 32.220.036
LABEL PRINTER SUPPORT Support to place the SPERONI label printer directly on the control arm of the machine.
Catalog Number 32.220.047
PRINTER SHELF Attached shelf to place the A4 printer directly at the machine.
Catalog Number 32.220.048
36
PRESETTERS
SETTING SLEEVES Available in metric and inch, setting sleeves are offered in a range of diameters depending on the tool holder's size and tool shank size. Each sleeve is precision ground and marked for easy recognition.
INCH SET
Catalog Number
Description
Qty.
32.316.201
Inch
9 Pcs
• Includes the following sizes: 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1", 1¼"
METRIC SET
Catalog Number
Description
Qty.
32.316.000
Metric
10 Pcs
• Includes the following sizes: 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 25mm, 32mm
COOLING SLEEVES Available in metric and inch, cooling sleeves are offered in a range of diameters and taper degree depending on the tool holder's size and tool shank size.
3º SET
4.5º SET
• Includes the following sizes: Metric — 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm Inch — 1/4", 3/8", 1/2", 5/8", 3/4", 7/8" • Extra large cooling sleeves available upon request
• Includes the following sizes: Metric — 5mm, 6mm, 8mm, 10mm, 12mm, 14mm, 16mm, 18mm, 20mm, 25mm Inch — 3/16", 1/4", 3/8", 1/2", 5/8", 3/4", 7/8", 1", 1¼" • Extra large cooling sleeves available upon request
Catalog Number 32.316.111
Catalog Number 32.316.110
INDUSTRIAL POWER TRANSFORMER Convert your plant's 220, 440, 460 or 480 volt 3 phase power to the 400 volt 3 phase power that is required for SPERONI FUTURA AUTOSHRINK.
Catalog Number
Description
32.316.900
Power Transformer
37
38
CONTROLSOFTWARE NEXT GENERATION — FAST AND INTUITIVE
CONTROL SOFTWARE OVERVIEW
40
SPERONI SOFTWARE SIMPLE VISION & ESSENTIA
41-47
41 42 43
EDGE 2.0 EDGE PRO
CONTROL SOFTWARE OPTIONS
44-47
39
CONTROL SOFTWARE
SIMPLE VISION
EDGE PRO
ESSENTIA
EDGE
FUNCTIONS Automatic Edge Detection
l l l l l
l l l l l
l l l l l l l l l
l l l l l l l l l l l l l l l l l l l l l l l
Max Profile
Runout Function
Tool Geometry Measurements (SVS Macros)
Tool Data Storage User Management Job-Based Setup List
Point-and-Click Measurements
Tool Step Programming Component Management
Autofocus Spindle
l
l l
Automatic CNC Measurements Self-Teach CNC Programming
3D Scanning
Customizable Measuring Macros
l l
l l
l l
Remote Support
DATA IMPORT/EXPORT Label Printer
l l l
l l l
l l l l l
G Code Post Processor
SPI Bar Code/QR Code Support CAD/CAM Data Import/Export
RFID Integration
Automatic RFID Read/Write System
TMS Intelligo/UBI Integration
l
l
l
l = Standard
l = Optional
40
CONTROL SOFTWARE
SIMPLE VISION & ESSENTIA Standard software offered with a SPERONI tool presetter.
FEATURES • Single window graphical interface • Flying cross-hair • Full screen function and zoom to 120x • 45x standard magnification • Over 150 measuring icons • Dial indicator and runout functions • Maximum profile function
• Tool management for 1,000 tools • Adapter and zero-point management
• Base post-processor • Data backup function • Print management • Powerful online help function • Auto-focus function available on SIMPLE VISION (optional)
• Standard control software for ESSENTIA, MAGIS and FUTURA
TOOL AND ADAPTER MANAGEMENT Integrated tool management for the storage of 1,000 tool assemblies and their specific tolerances. Adapter management and control include an automatic zero-point monitoring feature which helps avoid crashes, rejects and machine downtime.
AUTOFOCUS SPINDLE Autofocus spindle can be added in order to automate the important determination of the maximum diameter, as well as the execution of the runout function. The cutting edge’s highest point is automatically measured independent of the operator and without any programming.
RUNOUT FUNCTION Automatic runout feature is the quickest way to determine your tool’s runout without any specific programming.
41
CONTROL SOFTWARE
EDGE 2.0 Control and image processing system for tool management, user management, tool inspection and CAD interfacing.
FEATURES • All the features of SIMPLE VISION • Full tool management • Pictures and graphics management • Quick report management • History tracking
• Automatic data backup • Auto-focus management (optional) • Jobs management (optional) • Full post-processor (optional) • User management (optional)
Catalog Number
Description
32.105.102 32.220.005
EDGE 2.0 - MAGIS EDGE 2.0 - FUTURA
• Standard control software for MAGIS CNC, upgrades available
DATABASE AND STEP PROGRAMMING Catalog and program all your tools in seconds either online or offline via the optional EDGE 2.0 RDL system.
TOOL JOBS MANAGEMENT Easily generate group lists of specific tool assemblies needed for specific machining cycles on your machine tools.
USER MANAGEMENT Configure your system for multi-user access and different levels of use. Each operator has a specific user ID, password and access level.
42
CONTROL SOFTWARE
EDGE PRO Control and image processing system a complete control for manual and CNC configurations.
FEATURES • All features of EDGE 2.0
• Dedicated measurement cycles • Automatic measuring cycles (optional) • Interface to external TMS (optional) • Interface to CAM systems (optional) • Shrink management (optional)
• User management • Jobs management • Components management • Manual and full CNC management
Catalog Number
Description
32.105.104 32.220.006
EDGE PRO - MAGIS EDGE PRO - FUTURA
• Standard control software for FUTURA CNC and FUTURA AUTOSHRINK
DATABASE The powerful database allows for the cataloging of tool jobs, tool assemblies, zero-points and adapters, as well as single components.
AUTOMATIC MEASUREMENT
Together with the CNC axis, EDGE PRO provides an easy interface for the automatic measurement of all your tools.
SELF-TEACH PROGRAMMING
Allows you to freely program any simple or complex tool your way. The generation of a detailed and customizable inspection certificate is a built-in feature.
43
CONTROL SOFTWARE
CONTROL SOFTWARE OPTIONS
RFID INTEGRATION — BALLUFF, MAZAK & PEPPERL+FUCHS Read RFID tags in the presetter and write updated tool offsets back to the tag.
• EDGE/EDGE Pro required for Balluff and P&F
CAM INTEGRATION — MASTERCAM, ESPRIT, SIEMENS NX, POWERMILL, GIBBS, ETC. Seamlessly transfer existing CAM tool data to EDGE or EDGE PRO controls and eliminate the tool data entry process on your presetter.
TOOL MANAGEMENT INTEGRATION — INTELLIGO, TDM & WINTOOL Links SPERONI EDGE / EDGE PRO to tool management software to share a tool database in real time.
Nominal Data
DATABASE
Tool/Offsets
44
CONTROL SOFTWARE
CELL CONTROLLER INTEGRATION — MAKINO & FASTEMS Links SPERONI EDGE / EDGE PRO to cell controller database for real-time offset transfers.
VERICUT SIMULATION INTEGRATION Export 3D scan profiles to Vericut.
BASE SCAN & TEMPLATING Using the 3D scan function, compare and overlay worn or reground tool profiles to a drawing and easily detect defective or worn tool profiles.
45
CONTROL SOFTWARE
AUTOMATIC EDGE DETECTION Automatic measurement of height, diameter, angles and nose radius.
STEP TOOLS Step tool measurements are easily and automatically performed.
REAMERS Measurement and setting of reamers without data entry.
THREAD MILLS Easy programming and accurate measurement of pitch length, pitch diameter, etc.
46
CONTROL SOFTWARE
SCANNING FUNCTION Measuring program for the measurement and scan of any tool contour.
JOB COMPARISON & TOOL PREPARATION LIST Tool preparation list module allows you to easily and seamlessly prepare your tools for the next job.
FAMILIES MEASURING PROGRAMS Measuring and presetting of tools without data entry.
47
48
ACCESSORIES& MAINTENANCE OPTIMIZE PRODUCTIVITY AND OPERATE AT PEAK EFFICIENCY
ADAPTERS
50
REDUCTION ADAPTER
50 50 50 50
SPERONI STEEP TAPER / HSK REDUCTION ADAPTER SPERONI STEEP TAPER REDUCTION ADAPTER
STEEP TAPER REDUCTION ADAPTER
CAMERAS
51-52
SECOND CCD CAMERA
51 51 52 52
SECOND CCD CAMERA WITH SWING ARM
DEDICATED OPTICS ARM EXTENSION MONITORS TOUCH SCREEN TIME SAVERS BATTERY BACKUP LABEL PRINTER LASER PRINTER
52
52
52-53
52 53 53 53 53
DATA CLIP
CLEANING PUTTY
TOOL ASSEMBLY DEVICES
54-56
TOOL PRO KOMBI GRIP
54-55
56 56
TOOLING MATE
MAINTENANCE SPINDLE CLEANERS
57-59
57 58 59 59
DYNA TEST
SERVICE & PREVENTIVE MAINTENANCE
UPGRADE/RETROFIT
49
ACCESSORIES
REDUCTION ADAPTER Automatic Integrated Clamping
Type
Catalog Number
Loss in Z
Outer Taper
Inner Taper
Adapter will simultaneously clamp to the tool as it is clamped to the spindle. The adapter has an integrated calibration notch with calibration values etched onto the side plate.
32.310.100 32.310.101 32.310.102 32.310.103 32.310.110 32.310.111 32.310.112 32.310.114 32.310.116 32.310.119 32.310.120 32.310.121 32.310.122
ISO 40 ISO 30 ISO 45 ISO 30
ISO 50
-35mm
ISO 40
• Requires automatic clamping system
HSK-40A/C HSK-50A/C HSK-63A/C HSK-80A/C HSK-80FM
-80mm
ISO 50
C3 C4 C5 C6
-80mm
SPERONI STEEP TAPER / HSK MANUAL CLAMPING REDUCTION ADAPTER
Type Outer Taper Inner Taper
Type Outer Taper Inner Taper
Catalog Number
Catalog Number
Integrated clamping system ensures secure and repetitive clamping. The design allows for tool holder clamping without having to remove the coolant tube. Supplied with a precision ground calibration notch with calibration values etched onto the side plate.
32.110.001 32.110.001.1 32.110.002 32.110.003 32.110.004 32.110.005 32.110.006 32.110.007 32.110.008 32.110.009
32.110.010 32.110.011 32.110.012 32.110.013 32.110.014 32.110.019 32.110.020 32.110.021 32.110.022
HSK-32A/C
HSK-50F
HSK-32E HSK-32F
HSK-63A/C HSK-63B/D
HSK-40A/C HSK-40B/D
HSK-63E HSK-63F
ISO 50
ISO 50
HSK-40E HSK-40F
HSK-100A/C HSK-100B/D
HSK-50A/C HSK-50B/D
HSK-100E HSK-100F
HSK-50E
• For pull stud ISO50 32.110.031
SPERONI STEEP TAPER NO CLAMPING REDUCTION ADAPTERS
STEEP TAPER NO CLAMPING REDUCTION ADAPTER
Supplied with a precision ground calibration notch with calibration values etched onto the side plate. A full taper allows for more spindle contact. Drop-in design used for accurately measuring Z (length) and X (diameter and runout).
Designed with zeroing/calibration values etched on the sleeve plate. Drop-in design used for accurately measuring Z (length).
Type Outer Taper Inner Taper
Catalog Number
Type Outer Taper Inner Taper
Catalog Number
31.330.002 31.330.003 31.330.004 31.330.005 31.330.006
ISO 25 ISO 30 ISO 35 ISO 40 ISO 45
32.310.094 32.310.095 32.310.096 32.310.097 32.310.098
ISO 25 ISO 30 ISO 35 ISO 40 ISO 45
ISO 50
ISO 50
Taper according to ISO 7388
Precision Ground Taper Angle Tolerance AT1
50
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