BIG DAISHOWA Product Guide Vol. 2

SPEED INCREASERS

HIGH SPINDLE

AIR POWER SPINDLE

RBX7

RBX5

AVAILABLE IN BCV, BBT, HSK

MAX 50,000 RPM

MAX 80,000 RPM

Clamping Range: Ø.059"-.630" Multiplies existing machining center spindle speed 4, 5 or 6 times. Higher speed machining increases productivity with greater accuracy and superior finishes.

No Need to Rotate Machine Spindle

RBX Type For small diameter drills and end mills. Air supplied via stop block or through the machine spindle. All models have variable speed. Clamping Range: Ø.018"-.159" Super precise air-driven spindle technology enables high-speed micro machining on existing machining centers.

MAX 20,000 RPM

World’s Smallest Clamping Intervals

MEGA MICRO COLLET •Wide coverage for small shanks is available with clamping intervals of Ø.004" (Ø.1mm) •Compact in size; excellent clamping force for small precision applications

Minimal Thermal Displacement The air turbine drive prevents thermal expansion of the spindle, which is essential for die sinking and high accuracy micro machining.

High Precision Collet NEW BABY COLLET Clamping Range: Ø.010"-1.000" & Ø.5-25.4mm

The world’s highest precision collet was developed based on BIG’s long experience and know-how. Each collet is inspected twice to guarantee the maximum runout tolerance permitted.

Axial displacement compared to operating time

AT COLLET NOSE 3μm at end of test bar 1 μm

Guaranteed Max Runout

14 12 10

4d .00004" .00012"

Machining Center

8 6 4 2 0

AT COLLET NOSE 3μm at end of test bar 1 μm

Guaranteed Max Runout

Air Power Spindle

All BIG Collets are AA Grade and inspected twice for accuracy

.00004"

.00012"

0

20

40

60

Operating time (min.)

4d

All BIG Collets are AA Grade and inspected twice for accuracy

Drastic Time Reduction and Superior Surface Finish

Dynamic Runout Accuracy High runout accuracy with the MEGA MICRO COLLET, even at high speeds of 80,000 RPM. Plotted position of a test bar at the max. spindle speed

Reinforced Gear Driving System The planetary gears achieve smooth operation with minimal heat generation and high torque transmission.

10

3

Machining Time: 450 Min.

5

Machining Time: 120 Min.

Drastic time reduction! Improved surface finish!

0

Multi-Directional Coolant Supply Universal coolant nozzles are capable of being adjusted to suit the length of the cutting tool. Ensuring the maximum coolant delivery to the cutting edge.

-3

3

( m)

-10 -5

5

10 ( m)

-5

-3

with machining center 20,000 RPM

with AIR POWER SPINDLE 80,000 RPM

-10

(80,000 RPM)

Machining Center

Map of Japan milled with R .004" ball nose end mill. Material: Prehardened Steel HRC40

(30,000 RPM)

13

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