The KAISER SWS Boring Head is perfect for setups without a presetter. It allows for quick and effortless diameter adjustments, ensuring precision and efficiency every time.
SWS BORING HEAD Quick and Precise Diameter Adjustment BORING SYSTEM
KAISER ROUGH BORING HEAD
SWS BORING HEAD The KAISER SWS Boring Head is perfect for setups without a presetter. It allows for quick and effortless diameter adjustments, ensuring precision and efficiency every time. The two cartridges are connected to each other by the Synchro Setter, providing simultaneous diameter adjustment to both cartridges. Final diameter setting is possible using a simple measuring device, such as a micrometer or dial caliper.
Two Cartridges Adjust Simultaneously
Maximum Diameter
Minimum Diameter
Cartridges are linked by the Synchro Setter
Diameter Adjustment Using A Simple Measuring Device
2
E TYPE FOR BLIND HOLES (TO SHAPE FLAT SURFACES) RANGE: ø1.614"-4.331"
COOLANT
Select the same CK No.
THROUGH
CK SHANK
SWS HEAD SWS CARTRIDGE
L
0°
CK No.
SWS Cartridge (Sold Separately) Balance Cut Only; Step Cutting is Not Possible
Synchro Setter (Included)
Catalog Number
Synchro Setter (Spare)
Clamp Bolt Set (Spare)
Belleville Spring Set (Spare)
Weight (lbs.)
øD
CK No.
Cartridge
L
1.614-2.126 2.087-2.598 2.087-2.756 2.717-3.386 2.678-3.543 3.465- 4.331
SWS4154E SWS5366E SWS5370E SWS6986E SWS6890E SWS88110E
1.1 1.1 1.8 2.0 3.5 4.0
SWS41-66CKB4
CK4
1.850
SWS41SY
SW41SS
SW41BS
SWS53-86CKB5
CK5
2.244
SWS53SY
SW53SS
SW53BS
SWS68-110CKB6
CK6
2.795
SWS68SY
SW68SS
• Synchro setter, clamp bolt, and washer are included • Compatible spare products listed in the table are not included and must be purchased separately • Compatible cartridges and inserts are not included and must be purchased separately • All SWS heads have coolant holes as standard
• The machining diameter range is the value when using an insert with a corner radius of .031 • Not intended to be used as a fine boring tool for precision bores with tolerances less than +/-.004 • Step cutting is not possible • Cannot be used with SW cartridges
KAISER ROUGH BORING HEAD
SWS CARTRIDGE E TYPE FOR BLIND HOLES (TO SHAPE FLAT SURFACES)
Catalog Number
Head Type
Insert Clamp Screw Set
øD
Insert
SWS4154E SWS5366E SWS5370E SWS6986E SWS6890E SWS88110E
1.614-2.126 2.087-2.598 2.087-2.756 2.717-3.386 2.677-3.543 3.465-4.331
SWS41-66CKB4
CC..0903
S4S-15IP
0°
SWS53-86CKB5
CC..1204
S5S-20IP
SWS68-110CKB6
CC..1204
S5S-20IP
• Each cartridge model consists of a pair of cartridges and an insert clamping wrench • Inserts must be ordered separately • The machining diameter range is the value when using an insert with a corner radius of .031 • The insert clamping screw set (optional) contains 10 screws and 1 wrench • Cannot be used with SW heads
<CC09> INSERTS
Catalog Number
Cutting Materials
No.
Radius Corner
Workpiece
CCGM090304EFM(T1500A) CCGM090308EFM(T1500A) CCMM090304EFM(AC820P) CCMM090308EFM(AC820P) CCMM090308EFM(AC830P) CCMM090308ESM(AC630M) CCMM090308ESS(AC830P) CCMM090308EFM(AC410K) CCMM090304EFM(AC700G) CCMM090308EFM(AC700G)
1 2 3 4 5 6 7 8 9
.016 .031 .016 .031 .031 .031 .031 .031 .016 .031 .016 .031 .031
2 2 2 2 2 2 2 2 2 2 2 2 2
Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel
Cermet (P10) Cermet (P10)
.125
Coated Carbide (P20) Coated Carbide (P20) Coated Carbide (P30) Coated Carbide (M30) Coated Carbide (P31) Coated Carbide (K10) Coated Carbide (K20) Coated Carbide (K20)
7º
Stainless Steels Construction steel
80º
3
Cast Iron GG Cast Iron GG Cast Iron GG Cast Iron GG Aluminium Aluminium
10 11 12 13
CCGA090304FN(H1) CCGM090308FLA(H1) CCGM090308FLB(H1)
Carbide (K10)
Carbide (High Rake Angle) Carbide (High Rake Angle)
No.
Catalog Number
Radius Corner
Workpiece
Cutting Materials
<CC12>
CCGM120404EFM(T1500A) CCGM120408EFM(T1500A) CCMM120404EFM(AC820P) CCMM120408EFM(AC820P) CCMM120408EFM(AC830P) CCMM120408ESM(AC630M) CCMM120408ESS(AC830P) CCMM120408EFM(AC410K) CCMM120404EFM(AC700G) CCMM120408EFM(AC700G)
1 2 3 4 5 6 7 8 9
.016 .031 .016 .031 .031 .031 .031 .031 .016 .031 .016 .031 .031
2 2 2 2 2 2 2 2 2 2 2 2 2
Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel
Cermet (P10) Cermet (P10)
.187
Coated Carbide (P20) Coated Carbide (P20) Coated Carbide (P30) Coated Carbide (M30) Coated Carbide (P32) Coated Carbide (K10) Coated Carbide (K20) Coated Carbide (K20)
7º
80º
Stainless Steels Construction steel
Cast Iron GG Cast Iron GG Cast Iron GG Cast Iron GG Aluminium Aluminium
10 11 12 13
CCGA120404FN(H1) CCGM120408FLA(H1) CCGM120408FLB(H1)
Carbide (K10)
Carbide (High Rake Angle) Carbide (High Rake Angle)
• Inserts are available in a packet of 10 pcs.
Catalog Number Grade Example : CCGM120404EFM (T1500A)... 10 pcs When ordering specify the catalog number and grade
KAISER Boring System
Example of Adjusting the Machining Diameter We recommend that the contact pads of the measuring device be made of carbide.
1) Adjust the measuring device to the machining diameter and lock it.
2) Move the cartridge until the cutting edge touches the contact pad.
3) Tighten the cartridge clamping screws.
4) Verify the diameter is set properly.
SMART DAMPER SERIES Expanding the Boundaries of Deep Hole Machining
A Wide Variety of Applications Available • Boring
• Face Milling • End Milling • Turning
HIGHER PERFORMANCE. GUARANTEED. Tool Holders | Boring Tools | Cutting Tools | Workholding | Tool Measuring BIG DAISHOWA Inc. 2600 Huntington Blvd | Hoffman Estates, IL 60192 (224) 770-2999 | bigdaishowa@us.bigdaishowa.com | bigdaishowa.com
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