BIG DAISHOWA SWS KAISER Rough Boring Head

The KAISER SWS Boring Head is perfect for setups without a presetter. It allows for quick and effortless diameter adjustments, ensuring precision and efficiency every time.

SWS BORING HEAD Quick and Precise Diameter Adjustment BORING SYSTEM

KAISER ROUGH BORING HEAD

SWS BORING HEAD The KAISER SWS Boring Head is perfect for setups without a presetter. It allows for quick and effortless diameter adjustments, ensuring precision and efficiency every time. The two cartridges are connected to each other by the Synchro Setter, providing simultaneous diameter adjustment to both cartridges. Final diameter setting is possible using a simple measuring device, such as a micrometer or dial caliper.

Two Cartridges Adjust Simultaneously

Maximum Diameter

Minimum Diameter

Cartridges are linked by the Synchro Setter

Diameter Adjustment Using A Simple Measuring Device

2

E TYPE FOR BLIND HOLES (TO SHAPE FLAT SURFACES) RANGE: ø1.614"-4.331"

COOLANT

Select the same CK No.

THROUGH

CK SHANK

SWS HEAD SWS CARTRIDGE

L

CK No.

SWS Cartridge (Sold Separately) Balance Cut Only; Step Cutting is Not Possible

Synchro Setter (Included)

Catalog Number

Synchro Setter (Spare)

Clamp Bolt Set (Spare)

Belleville Spring Set (Spare)

Weight (lbs.)

øD

CK No.

Cartridge

L

1.614-2.126 2.087-2.598 2.087-2.756 2.717-3.386 2.678-3.543 3.465- 4.331

SWS4154E SWS5366E SWS5370E SWS6986E SWS6890E SWS88110E

1.1 1.1 1.8 2.0 3.5 4.0

SWS41-66CKB4

CK4

1.850

SWS41SY

SW41SS

SW41BS

SWS53-86CKB5

CK5

2.244

SWS53SY

SW53SS

SW53BS

SWS68-110CKB6

CK6

2.795

SWS68SY

SW68SS

• Synchro setter, clamp bolt, and washer are included • Compatible spare products listed in the table are not included and must be purchased separately • Compatible cartridges and inserts are not included and must be purchased separately • All SWS heads have coolant holes as standard

• The machining diameter range is the value when using an insert with a corner radius of .031 • Not intended to be used as a fine boring tool for precision bores with tolerances less than +/-.004 • Step cutting is not possible • Cannot be used with SW cartridges

KAISER ROUGH BORING HEAD

SWS CARTRIDGE E TYPE FOR BLIND HOLES (TO SHAPE FLAT SURFACES)

Catalog Number

Head Type

Insert Clamp Screw Set

øD

Insert

SWS4154E SWS5366E SWS5370E SWS6986E SWS6890E SWS88110E

1.614-2.126 2.087-2.598 2.087-2.756 2.717-3.386 2.677-3.543 3.465-4.331

SWS41-66CKB4

CC..0903

S4S-15IP

SWS53-86CKB5

CC..1204

S5S-20IP

SWS68-110CKB6

CC..1204

S5S-20IP

• Each cartridge model consists of a pair of cartridges and an insert clamping wrench • Inserts must be ordered separately • The machining diameter range is the value when using an insert with a corner radius of .031 • The insert clamping screw set (optional) contains 10 screws and 1 wrench • Cannot be used with SW heads

<CC09> INSERTS

Catalog Number

Cutting Materials

No.

Radius Corner

Workpiece

CCGM090304EFM(T1500A) CCGM090308EFM(T1500A) CCMM090304EFM(AC820P) CCMM090308EFM(AC820P) CCMM090308EFM(AC830P) CCMM090308ESM(AC630M) CCMM090308ESS(AC830P) CCMM090308EFM(AC410K) CCMM090304EFM(AC700G) CCMM090308EFM(AC700G)

1 2 3 4 5 6 7 8 9

.016 .031 .016 .031 .031 .031 .031 .031 .016 .031 .016 .031 .031

2 2 2 2 2 2 2 2 2 2 2 2 2

Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel

Cermet (P10) Cermet (P10)

.125

Coated Carbide (P20) Coated Carbide (P20) Coated Carbide (P30) Coated Carbide (M30) Coated Carbide (P31) Coated Carbide (K10) Coated Carbide (K20) Coated Carbide (K20)

Stainless Steels Construction steel

80º

3

Cast Iron GG Cast Iron GG Cast Iron GG Cast Iron GG Aluminium Aluminium

10 11 12 13

CCGA090304FN(H1) CCGM090308FLA(H1) CCGM090308FLB(H1)

Carbide (K10)

Carbide (High Rake Angle) Carbide (High Rake Angle)

No.

Catalog Number

Radius Corner

Workpiece

Cutting Materials

<CC12>

CCGM120404EFM(T1500A) CCGM120408EFM(T1500A) CCMM120404EFM(AC820P) CCMM120408EFM(AC820P) CCMM120408EFM(AC830P) CCMM120408ESM(AC630M) CCMM120408ESS(AC830P) CCMM120408EFM(AC410K) CCMM120404EFM(AC700G) CCMM120408EFM(AC700G)

1 2 3 4 5 6 7 8 9

.016 .031 .016 .031 .031 .031 .031 .031 .016 .031 .016 .031 .031

2 2 2 2 2 2 2 2 2 2 2 2 2

Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel Alloy Steel / Carbon Steel

Cermet (P10) Cermet (P10)

.187

Coated Carbide (P20) Coated Carbide (P20) Coated Carbide (P30) Coated Carbide (M30) Coated Carbide (P32) Coated Carbide (K10) Coated Carbide (K20) Coated Carbide (K20)

80º

Stainless Steels Construction steel

Cast Iron GG Cast Iron GG Cast Iron GG Cast Iron GG Aluminium Aluminium

10 11 12 13

CCGA120404FN(H1) CCGM120408FLA(H1) CCGM120408FLB(H1)

Carbide (K10)

Carbide (High Rake Angle) Carbide (High Rake Angle)

• Inserts are available in a packet of 10 pcs.

Catalog Number Grade Example : CCGM120404EFM (T1500A)... 10 pcs When ordering specify the catalog number and grade

KAISER Boring System

Example of Adjusting the Machining Diameter We recommend that the contact pads of the measuring device be made of carbide.

1) Adjust the measuring device to the machining diameter and lock it.

2) Move the cartridge until the cutting edge touches the contact pad.

3) Tighten the cartridge clamping screws.

4) Verify the diameter is set properly.

SMART DAMPER SERIES Expanding the Boundaries of Deep Hole Machining

A Wide Variety of Applications Available • Boring

• Face Milling • End Milling • Turning

HIGHER PERFORMANCE. GUARANTEED. Tool Holders | Boring Tools | Cutting Tools | Workholding | Tool Measuring BIG DAISHOWA Inc. 2600 Huntington Blvd | Hoffman Estates, IL 60192 (224) 770-2999 | bigdaishowa@us.bigdaishowa.com | bigdaishowa.com

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