DV/BT40, HSK-A63 Capto C6
Rough boring head SW 25 Fine boring head EWN/EWB 25
Ø 25-33/40 Ø 25-33/40/47
x
x
Ø 24
Ø 24 carbide
Rough boring SW 25
Fine boring EWN/EWB 25
Inserts
Vc
RSS
DVS
Inserts
Vc
Allow.
Feed
Workpiece material
Boring depth
Allow. fn Ra 1.6 µm X [mm] Order No. R m/min mm/Ø mm/U mm/Ø mm/U Order No. R m/min mm/Ø mm/Ø mm/U Allow. Feed Std. val. Max.
GGG
80
654.852 0.4 220 4.00 0.30 7.0 654.852 0.4 140 3.50 0.30 6.0 654.840A 0.2 60 3.00 0.25 5.0 654.852 0.4 220 4.00 0.30 7.0 654.840A 0.2 100 3.50 0.30 6.0 654.840A 0.2 60 3.00 0.25 5.0 654.840A 0.2 25 2.00 0.25 4.0 654.856 0.4 180 3.00 0.30 5.0 654.856 0.4 100 2.50 0.25 4.0 654.846 0.2 60 2.00 0.25 3.0 654.856 0.4 160 3.00 0.30 5.0 654.846 0.2 90 2.50 0.25 4.0 654.846 0.2 60 2.00 0.25 3.0 654.846 0.2 25 1.50 0.25 2.0 654.888 0.4 420 4.00 0.30 7.0 654.888 0.4 200 3.00 0.30 6.0 654.877 0.2 90 2.00 0.25 4.0 654.888 0.4 420 4.00 0.30 7.0 654.888 0.4 200 3.00 0.30 6.0 654.877 0.2 100 2.00 0.25 4.0 654.877 0.2 50 2.00 0.25 4.0 654.889 0.4 320 4.00 0.30 7.0 654.889 0.4 200 3.00 0.30 6.0 654.879 0.2 90 2.00 0.25 4.0 654.889 0.4 320 4.00 0.30 7.0 654.889 0.4 200 3.00 0.30 6.0 654.879 0.2 100 2.00 0.25 4.0 654.879 0.2 50 2.00 0.25 4.0 654.847 0.4 120 3.50 0.25 5.5 654.847 0.4 80 2.50 0.20 4.0 654.847 0.4 120 3.50 0.25 5.5 654.847 0.4 120 2.50 0.20 4.0 654.837 0.2 80 2.00 0.20 3.0
0.15 651.734 0.4 350 0.15 651.735 0.3 140 0.12 651.834 0.2 100 0.15 651.735 0.3 280 0.15 651.834 0.2 150 0.12 651.824 0.1 70 0.12 651.824 0.1 25 0.15 651.734 0.4 320 0.12 651.737 0.3 140 0.12 651.837 0.2 100 0.15 651.737 0.3 250 0.12 651.837 0.2 130 0.12 651.824 0.1 60 0.12 651.824 0.1 25 0.15 651.723 0.3 750 0.15 651.723 0.3 200 0.12 651.825 0.2 120 0.15 651.723 0.3 450 0.15 651.723 0.3 240 0.12 651.825 0.2 150 0.12 651.823 0.1 60 0.15 651.737 0.3 650 0.15 651.737 0.3 200 0.12 651.837 0.2 120 0.15 651.737 0.3 450 0.15 651.737 0.3 240 0.12 651.837 0.2 150 0.12 651.824 0.1 60 0.12 651.737 0.3 120 0.10 651.837 0.2 80 0.12 651.737 0.3 120 0.10 651.837 0.2 70 0.10 651.824 0.1 40
0.2 0.2 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.2 0.2 0.2 0.1 0.1
1.2 1.0 0.8 1.2 1.0 0.8 0.7 1.0 0.8 0.6 1.0 0.8 0.6 0.5 1.2 1.2 1.0 1.2 1.2 1.0 0.8 1.2 1.2 1.0 1.2 1.2 1.0 0.8 1.2 1.0 1.2 1.0 0.8
0.10 0.08 0.06 0.08 0.06 0.04 0.04 0.10 0.08 0.06 0.08 0.06 0.04 0.04 0.08 0.08 0.06 0.08 0.08 0.06 0.04 0.08 0.08 0.06 0.08 0.08 0.06 0.04 0.08 0.06 0.08 0.06 0.04
< 500 N/mm2
100 125 130 175 200 250
GGG 40 GGG 50
K
GGG
80
< 800 N/mm2
100 125 130 175 200 250
GGG 60 GGG 70 GGG 80
Aluminium
80
Wrought alloys
100 125 130 175 200 250
Si < 10%
3.1354 3.2315 3.3545
N 3.4365
Aluminium Cast alloys Si > 10% G-AlSi 12
80
100 125 130 175 200 250
G-AlSi17Cu4Mg
80
Titanium
100
3.7164
130 175 200
S
80
654.847 0.4 50 3.00 0.20 4.0 654.837 0.2 30 2.00 0.15 3.0
0.10 651.839 0.2 50 0.10 651.839 0.2 30
0.2 0.1
0.8 0.8
0.06 0.06
Ni-basic-, Co-basic-, Alloys
100
130 175
654.847 0.4 50 3.00 0.20 4.0 654.837 0.2 30 2.00 0.15 3.0
0.10 651.839 0.2 40 0.10 651.839 0.2 25
0.1 0.1
0.6 0.6
0.06 0.06
Remark: For a cost effective high volume production with boring depth X of 130 mm and deeper, carbide bars have to be used.
Extension of the boring range with additional insert holders: • Rough boring: Pair of insert holders 639.427 for the range Ø 32 - 40 mm • Fine Boring: Insert holder size 2, 626.122 for the range Ø 32 - 40 mm, insert holder size 3, 626.123 for the range Ø 39 - 47 mm The given cutting data are valid for insert holder size 1. When using insert holder size 2, the cutting data have to be reduced by 15%, and by 30% when using insert holder size 3.
19
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