DV/BT50, HSK-A100 Capto C8
Rough boring head SW 20 Fine boring head EWN 20
Ø 20-26/31 Ø 20-26/31/36
x
x
Ø 19 carbide
Ø 19
Ø 39
Ø 90
Rough boring SW 20
Fine boring EWN 20
Inserts
Vc
RSS
DVS
Inserts
Vc
Allow.
Feed
Workpiece material
Boring depth
Allow. fn Ra 1.6 µm X [mm] Order No. R m/min mm/Ø mm/U mm/Ø mm/U Order No. R m/min mm/Ø mm/Ø mm/U Allow. Feed Std. val. Max.
GGG
65 85
654.852 0.4 220 654.852 0.4 140 654.840A 0.2 80 654.852 0.4 220 654.840A 0.2 140 654.840A 0.2 80 654.840A 0.2 40 654.856 0.4 200 654.856 0.4 110 654.846 0.2 80 654.856 0.4 200 654.846 0.2 120 654.846 0.2 60 654.846 0.2 40 654.888 0.4 350 654.888 0.4 200 654.877 0.2 100 654.888 0.4 430 654.888 0.4 230 654.877 0.2 130 654.877 0.2 70 654.889 0.4 250 654.889 0.4 200 654.879 0.2 100 654.889 0.4 250 654.889 0.4 230 654.879 0.2 130 654.879 0.2 70 654.847 0.4 120 654.847 0.4 80 654.847 0.4 120 654.847 0.4 120 654.837 0.2 80
3.5 0.30 6.0 3.0 0.30 5.0 2.5 0.25 4.0 3.5 0.30 6.0 3.0 0.30 5.0 2.5 0.25 4.0 2.0 0.25 3.0 2.5 0.25 4.0 2.0 0.20 3.5 1.5 0.20 2.5 2.5 0.25 4.0 2.0 0.20 3.5 1.5 0.20 2.5 1.0 0.20 2.0 3.0 0.30 6.0 3.0 0.30 5.0 2.0 0.25 4.0 3.0 0.30 6.0 3.0 0.30 5.0 2.0 0.25 4.0 2.0 0.25 3.0 3.0 0.30 6.0 3.0 0.30 5.0 2.0 0.25 4.0 3.0 0.30 6.0 3.0 0.30 5.0 2.0 0.25 4.0 2.0 0.25 3.0 3.0 0.25 5.0 2.0 0.20 3.5 3.0 0.25 5.0 2.0 0.20 3.5 2.0 0.20 3.0
0.15 651.734 0.4 350 0.2 0.15 651.735 0.3 260 0.2 0.12 651.834 0.2 100 0.2 0.15 651.734 0.4 280 0.2 0.15 651.834 0.2 150 0.2
1.0 0.8 0.7 1.0 1.0 0.5 0.5 0.8 0.6 0.5 0.8 0.6 0.3 0.3 1.2 1.0 0.7 1.2 1.0 0.9 0.8 1.2 1.0 0.7 1.2 1.0 0.9 0.8 1.0 0.8 1.0 0.8 0.5
0.10 0.08 0.06 0.10 0.06 0.04 0.04 0.10 0.08 0.06 0.08 0.06 0.04 0.04 0.08 0.08 0.06 0.08 0.08 0.04 0.04 0.08 0.08 0.06 0.08 0.08 0.04 0.04 0.08 0.06 0.08 0.06 0.04
< 500 N/mm2
GGG 40 GGG 50
100 115 150 175 200
0.12 651.824 0.1 80 0.12 651.824 0.1 40
0.1 0.1
K
GGG
65 85
0.15 651.734 0.4 320 0.2 0.12 651.737 0.3 250 0.2 0.12 651.837 0.2 100 0.2 0.15 651.737 0.3 250 0.2 0.12 651.837 0.2 130 0.2
< 800 N/mm2
GGG 60 GGG 70 GGG 80
100 115 150 175 200
0.12 651.824 0.1 70 0.12 651.824 0.1 40
0.1 0.1
Aluminium
65 85
0.15 651.723 0.3 650 0.2 0.15 651.723 0.3 350 0.2 0.12 651.825 0.2 120 0.2 0.15 651.723 0.3 450 0.2 0.15 651.723 0.3 240 0.2 0.12 651.823 0.1 150 0.1
Wrought alloys
Si < 10%
100 115 150 175 200
3.1354 3.2315 3.3545
N 3.4365
0.12 651.823 0.1 60
0.1
Aluminium Cast alloys Si > 10% G-AlSi 12
65 85
0.15 651.737 0.3 650 0.2 0.15 651.737 0.3 350 0.2 0.12 651.837 0.2 120 0.2 0.15 651.737 0.3 450 0.2 0.15 651.737 0.3 240 0.2 0.12 651.824 0.1 150 0.1
100 115 150 175 200
G-AlSi17Cu4Mg
0.12 651.824 0.1 60
0.1
65 85
0.12 651.737 0.3 120 0.2
Titanium
0.10 651.837 0.2 80
0.2
3.7164
115 150 175
0.12 651.737 0.3 120 0.2
0.10 651.837 0.2 70 0.10 651.824 0.1 40
0.2 0.1
S
65 85
654.847 0.4 50 654.837 0.2 30
3.0 0.20 4.0 2.0 0.15 3.0
0.10 651.839 0.2 50 0.10 651.839 0.2 30
0.1 0.1
0.5 0.5
0.06 0.06
Ni-basic-, Co-basic-, Alloys
115 150
654.847 0.4 50 654.837 0.2 30
3.0 0.20 4.0 2.0 0.15 3.0
0.10 651.839 0.2 40 0.10 651.839 0.2 25
0.1 0.1
0.5 0.5
0.06 0.06
Remark: For a cost effective high volume production with boring depth X of 115 mm and deeper, carbide bars have to be used.
Extension of the boring range with additional insert holders: • Rough boring: Pair of insert holders 639.417 for the range Ø 25 - 31 mm • Fine Boring: Insert holder size 2, 626.112, for the range Ø 25 - 31 mm, insert holder size 3, 626.113, for the range Ø 30 - 36 mm The given cutting data are valid for insert holder size 1. When using insert holder size 2, the cutting data have to be reduced by 15%, and by 30% when using insert holder size 3.
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