SPERONI Tool Presetting & Management Vol 3

High-quality, state-of-the-art solutions in tool presetting, measuring and tool management for increasing our customers’ manufacturing productivity.

TOOL PRESETTING, MEASURING & MANAGEMENT SOLUTIONS

VOL. 3

COMPANY HISTORY

4-5

A.1 6-16

TOOL MANAGEMENT

A.2 18-29

SHRINKING & BALANCING

A.3 30-57

PRESETTING & MEASURING

A.4 58-67

CONTROL SOFTWARE

A.5 68-79

ACCESSORIES AND MAINTENANCE

TESTER 4 4-Axis Fully Automatic Inspection Robot CMM

TECON

Self-Adjusting Automatic Mechanical Clamping System

I.C.M. Industria Costruzioni Meccaniche

STP 34

Centralized Tool Room TMS Installed at Termoli

4-AXIS Fully Automatic Tool Presetting System

S.I.T. SPERONI Information Technology

TMS Tool Management System

Beginning of SPERONI's Software Development Activity

Vision Based Sensor

STP 56

Automotive In-Line Measuring Systems

Universal Electronic Tool Presetter with Patented Spindle

STP 44U

SPERONI USA, INC.

Tool Room Concept Introduced Tool Management

VIR 2nd Generation CMM

Our mission is to deliver high-quality, state-of-the-art solutions in tool presetting, measuring and tool management for increasing our customers’ manufacturing productivity. The SPERONI brand provides quality solutions that add value to manufacturing operations for companies all over the world. Modularity The modular design supports multiple configurations, delivering customized solutions using standard products and guaranteeing seamless compatibility with future upgrades. Repeatability The pearlitic cast iron design provides thermal stability, guaranteeing precision and repeatability while eliminating the need for frequent recalibration. Longevity With more than 50 years of experience manufacturing future-proof technology so your machine evolves with you. Unparalleled Accuracy The combination of carefully selected components, including HEIDENHAIN scales, high-precision guideways, a Sony® CCD camera and an industrial Windows PC, functions together to guarantee +/-0.00008" precision. Variety SPERONI offers products and solutions in the fields of tool preset, measurement and management, and quality inspection of the manufacturing process. All Encompassing SPERONI is directly involved in all phases of the manufacturing process.

INTELLIGO Tool Management Solution Software

EZ VISION CONTROL Presented at IMTS

BROCCE – FULL CNC Inspection of Turn Broaching Tools

Shrink System Auto Cooling Shrink System

STP MAGIS EZ SHRINK

All-In-One Full CNC Tool Presetting & Shrink Fit System

STP MAGIS

STP ESSENTIA

SHRINK FIT New Generation Heating/Cooling Coil Combination

STP FUTURA

STP FUTURA Wins Red Dot Award 2014

SPI Simple Post Interface

New Universal Mechanical Clamping + A.I.C. Sleeves (Automatic Integrated Clamping)

STP Integrated Shrink 2nd Generation

STP MAGIS CNC

STP ESPERIA

UBI Intelligent Location Management

STB 4.0 | AEQUILIBRIA Tool Balancing System

STP SPECIALS

TOOL MANAGEMENT INDEX

INTELLIGO

8-9

SPI

10-13

SPI OVERVIEW SPI SCANNER LIST FUNCTION

10 11 12 12 12 13

SPI DIRECT SPI CLIENT

SPI LITE

UBI

14-16

UBI OVERVIEW

14 15 16

UBI CONFIGURATION

UBI CONTROL AND SOFTWARE

TOOL MANAGEMENT

INTELLIGO Tool Management Solution Software

The INTELLIGO solution offers various features such as warehouse management, location management, cost management, tool assembly/disassembly management and post-processor management. Additionally, it provides a central database to manage tool assemblies, individual components, tool jobs and kits. This eliminates the need for duplicate data and ensures better organization.

Features • Manage your warehouse and streamline manufacturing processes • Organize every facet of your tool resources

• Optimize tool resources and have the right tool in the right location at the right time • Knowledge center organizes all information in a single place

The Intelligent Tool Room For Industry 4.0 Effectively manage your warehouse, optimizing production processes and easily organizing every aspect of your tool resource.

Tool Regrind

Production

Quality Assurance

Tool Presetting & Measuring

Tool Assembly / Disassembly

Incoming Goods / Outgoing Goods

Purchasing & Warehouse

Controlling / Management

Design, CAD, CAM

Tool Preparation List

ease of use

smart

integrated

user friendly upgradable

assistance customer care connected

modular

TOOL MANAGEMENT

Manage Your Tools and Optimize Your Production Processes

Streamline your process and increase efficiency with these three simple steps: plan, preset and produce.

01 03

PRESET: Preset your tools and digitalize your data simply, accurately and mistake-free.

PLAN: Plan and organize your workflow to maximize efficiency

PRODUCE: Transfer your tools’ offset data to the cnc machine and begin your production

Features

Tool Assembly/Disassembly

Tool Room Layout

Reporting & Business Intelligence

Tool Preparation List

Purchasing & Warehouse Management

Tool Job/Kit Management

Tool Management System Since 1982 In 1982, together with FIAT (currently FCA - Fiat Chrysler Automobiles), SPERONI took the centralized Tool Room and Tool Management System application to the next level. The on-time delivery every day of the right tool to the right machine when running 5,000-6,000 different cutting-tool assemblies on scores of machine tools on five automotive-engine-machining lines is quite an achievement. These are the contributions of a computerized tool presetting and management system to the smooth running of Fiat’s Termoli 3 engine plant.

TOOL MANAGEMENT

SPI (SIMPLE POST INTERFACE) Transfer Your Tool Offsets Simply, Accurately and Mistake-Free

SPI is the simplest and safest way to transfer your tools’ offsets to your CNC machine, as well as to keep your tool data under control. SPERONI SPI is the simplest step toward digitalizing your tool management processes.

TOOL MANAGEMENT

SPI | SCANNER (SIMPLE POST INTERFACE) The Solution to Keep Your Tool Data Managed and Under Control

Features •A single device interfaced with all your numeric controls •Additional functionality when integrated with the intelligo tool management solution

•Optional UBI collection / deposit functions

Digitalizing Your Production Can Be Easy SPERONI SPI is the cost-effective solution for tool identification and data transmission. You will benefit from correct and complete tool data being transmitted to your machine controllers. SPI Scanner is extremely flexible and can be coupled with SPERONI’s UBI and INTELLIGO solutions for complete management of your tool room and production.

Catalog Number

Description

32.230.201 32.230.202 32.230.205 32.230.212 32.230.213 32.230.221 32.230.222 32.230.223 32.230.224 32.230.225 32.230.226 32.230.227

SPI Server Software

SPI License

SPI PC Hardware for INTELLIGO Station

SPI Scanner

SPI Client

SPI NC Format — Fanuc

SPI NC Format — Heidenhain SPI NC Format — Siemens SPI NC Format — Mitsubishi SPI NC Format — OKUMA SPI NC Format — HAAS SPI NC Format — MAZAK

• Requires a network interface

Preset / Measure / Save

SPI Scanner Loads Offsets

TOOL MANAGEMENT

SPI | SCANNER (SIMPLE POST INTERFACE)

List Function All Your Tool Offsets Can Be Loaded With One Simple Scan

Measure all the needed tool assemblies with your SPERONI Tool Presetter and print a single QR code. Scan the QR code using your SPI Scanner to load all your tool offset data in the appropriate fields on your numeric control. Efficient and mistake-free.

Preset / Measure / Save Generate Offset File

SPI Scannner Loads All Offsets

SPI Direct Your Tool Data Into the NC without Additional Hardware

SPI Client Install This App in Any PC and Transfer Your Tool Data

TOOL MANAGEMENT

SPI | LITE (SIMPLE POST INTERFACE) Easy - Accurate - Safe

Features •Easy transfer of offset data measured from your tool presetter to the machine control •Configure SPI post formats for any control with ease

•Intuitive and easy-to-use graphic interface •Customizable to meet workflow requirements

Transferring Tool Offsets to Your CNC Machine is Simple and Quick Measure your tool assemblies with your SPERONI Tool Presetter, print a label with a QR code and scan it with SPI Lite to enter the correct data in the appropriate field on your numeric control. Eliminates manual data entry and human input errors.

Catalog Number

Description

32.230.300 32.230.301

SPI Lite Scanner SPI Lite License

• Requires a USB or Serial port on the NC control

SPI | Lite Scan

Print Label / QR

Load Tool Offsets

Preset / Measure / Save

TOOL MANAGEMENT

UBI Easily Locate Tools The electronically controlled UBI station gives maximum flexibility to allocate and manage all tool components and tool assemblies. The required INTELLIGO software will allow and manage access to the entire cabinet, individual drawers or drawer compartments for your specific UBI module.

Features •LED lights indicate storage location •Control system for safe withdrawal of any component •Large variety of drawer sizes to fit different components

•Direct interface to SPERONI INTELLIGO tool management system •Real-time stock status

Large Variety of Customizable Drawer and Compartments Sizes

Simple and Direct User-Friendly Graphic Interface

LED Lights Indicate Storage Location

Cabinet Dimensions

Catalog Number

Drawer Qty.

Description

32.230.500 32.230.501 32.230.502 32.230.503 32.230.504

UBI - Module A UBI - Module B UBI - Module C UBI - Module D UBI - Module E

7 9

28.5 (725mm)

28.3 (718mm)

43.3 (1100mm)

6 9

• Requirements for UBI module A, B, C, D or E: Industrial Brand Windows PC-based control with 24“ touch screen monitor, keyboard and mouse configured with INTELLIGO for UBI module • For module configurations see pg. 15 • Components can be purchased separately; see pg. 16

TOOL MANAGEMENT

UBI

Module A

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

1 1 1 1 1 1 1

54 36 24 16 12

1.6 (40.5mm) 2.9 (74.5mm) 4.8 (123.0mm) 4.8 (123.0mm) 6.8 (172.5mm) 4.8 (123.0mm)

3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm) 5.8 (147.5mm) 3.9 (98.0mm) 11.7 (296.5mm)

1.4 (36.0mm) 1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm)

3.0 (75mm)

3.9 (100mm)

5.9 (150mm) 11.8 (300mm)

Configurable individual pockets for tool assemblies

• Electronic locking drawer system included

Module B

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

3.0 (75mm)

2 3 2 1 1

54 24 16 12

1.6 (40.5mm) 4.8 (123.0mm) 4.8 (123.0mm) 6.8 (172.5mm) 4.8 (123.0mm)

3.9 (98.0mm) 3.9 (98.0mm) 5.8 (147.5mm) 3.9 (98.0mm) 11.7 (296.5mm)

1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm) 2.4 (61.0mm)

3.9 (100mm)

5.9 (150mm)

• Electronic locking drawer system included

Module C

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

1 7 1 2

54 36 24 12

1.6 (40.5mm) 2.9 (74.5mm) 4.8 (123.0mm) 6.8 (172.5mm)

3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm) 3.9 (98.0mm)

1.4 (36.0mm) 1.4 (36.0mm) 2.4 (61.0mm) 2.4 (61.0mm)

3.0 (75mm)

3.9 (100mm)

• Electronic locking drawer system included

Module D

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

5.9 (150mm)

The internal configuration is customizable with optional components.

• Electronic locking drawer system included

Module E

Compartment Dimensions

Drawer Height

Drawer Qty.

No. of Compartments

3.9 (100mm)

The internal configuration is customizable with optional components.

• Electronic locking drawer system included

TOOL MANAGEMENT

SI Control & Software for UBI Station

Features •User and password management •Drawer configuration

•Location ID assignment and management •Expandable and upgradeable

Integrated Control Integrated enclosure containing a Windows PC-based control with 22" monitor, keyboard and mouse configured with INTELLIGO for UBI module.

UBI 01

UBI 02

UBI 03

UBI 04

UBI 05

Catalog Number 32.230.525

• Requires at least one SPERONI UBI Hardware Configuration

Free-Standing Control Free-standing Windows PC-based control with 22" monitor, keyboard and mouse configured with INTELLIGO for UBI module for drawers/shelves management.

Software Module INTELLIGO for UBI software-only module to be installed on customer-provided PC for drawers/shelves management.

Catalog Number 32.230.527

Catalog Number 32.230.526

Your Drawers / Shelves

Your PC

Your Drawers / Shelves

SHRINKING & BALANCING INDEX

PRO SHRINK

20-23

PRO SHRINK TUBECHILLER 1100 PRO SHRINK ACCESSORIES

21-22

AEQUILIBRIA

24-29

AEQUILIBRIA

25-26

SOFTWARE INTERFACE AEQUILIBRIA ACCESSORIES

27-29

BALANCE STANDARDS

AUTO-COOLING SHRINK SYSTEM

SPERONI PRO SHRINK TUBECHILLER 1100 Shrink Range: ø.118"-1.260" (ø3-32mm) for Carbide Shanks ø.236"-1.260" (ø6-32mm) for HSS Shanks

SPERONI PRO SHRINK TUBECHILLER is a combination shrink and cooling system. The temperature of the shrink fit chuck is continuously measured during the inductive heating process and maintained at a predefined limit, eliminating the potential to overheat the tool.

Features •Manual operation with power button or automatic operation with parameters •Automatic shrinking with pyrometer (temp control)

•Tool data reading through RFID chip, data matrix code or QR code •Integrated USB and RS 242 data interfaces for network integration •Data transfer for statistical evaluations and documentation

•Addition of a unit to set up the length •Pedal switch for hands-free use I4.0 device functions

Comes Standard With Pyrometer Technology Coil The pyrometer technology in the shrinking unit ensures that only the necessary temperature is applied during the shrinking process. The temperature of the shrink chuck is continuously measured during inductive heating. As soon as the shrink chuck reaches the predefined temperature, it is maintained at that temperature. Overheating of the tool holder is impossible. Shrink holders can be shrunk multiple times without affecting runout, clamping force or accuracy. impossible. Shrink holders can be shrunk multiple

Cooling Process is Automatic, Safe and Fast

The Pyrometer Technology Coil Enables Automatic and Direct Temperature Control of the Tool Holder During Heating

Catalog Number

Max Shrink Length

Integrated Cooling

32.250.103

20.0 (500mm)

Included

*Height gage available as an option

AUTO-COOLING SHRINK SYSTEM

Heating And Cooling Process After the shrink process, the enclosed tube of the chiller automatically lifts from the unit’s base, encompassing the tool. As the tube rises, it fills with coolant to cool down the hot tool. While the tube is moving up, the coil moves back to the start position.

The Body of the Chiller Cools the Tool Down Uniformly

The High Frequency Coil Heats Up the Tool Holder

Once the Heating is Done, the Tool Cooling Process Begins

Control Start the Shrinking Process With One Touch Browsing the menu and inserting the parameters is simple and intuitive with the touch display system. The graphical visualization of the shrinking and cooling processes is customizable.

Features •Navigation menu •Graphic visualization of the shrinking and cooling process •Simple parameter input with USB •Operator-defined parameter lists

•Avoid operating errors through individual menu configuration •Industry 4.0 ready through ethernet interface and data exchange

AUTO-COOLING SHRINK SYSTEM

PRO SHRINK Accessories

Tool Adapters For safe holding of tapers during the cooling process.

Type

Catalog Number

Taper

Size

32.250.253 32.250.254 32.250.255 32.250.258 32.250.259 32.250.260 32.250.261 32.250.262 32.250.263 32.250.264 32.250.266 32.250.267 32.250.268 32.250.269 32.250.270 32.250.271 32.250.272 32.250.273 32.250.274

30 40 50 25 32 40 50 63 80

ISO

HSK

100

4 5 6 8

11 16 20 25 32

Height Gage Length adjustment device available with dial gage and fixed stop .

Catalog Number

Description

32.250.201 32.250.202

Fixed Stop Dial Gage

TOOL BALANCING SYSTEM

SPERONI AEQUILIBRIA The STB line of tool balancing systems is built on decades of expertise in integrated measurement and balancing technology. Precise tool balancing is essential for achieving consistent quality and accuracy, reducing vibration and bearing loads to protect CNC machines and extend spindle life. At the same time, it lowers production costs through reduced downtime and increased process reliability.

NEW

Features •Exceptional balancing precision •Optimal damping for accurate measurements •High precision locking adapters

•Laser marker •Status indications via lights •Ergonomic door opening •Quick and flexible tool change •Dedicated user friendly software

•Faster balancing process •Quick change adapters

Laser Pointer for Precision

Goniometer

Ergonomic Door with Automatic Opening

Integrated Cockpit with Touch-Screen Monitor

56.89 (1445mm)

Maximum Weight of the Rotor Including the Adapter: 66.2 lbs (30 kg)

25.59 (650mm)

Machine Weight: 1697.9 lbs (770 kg)

17.72 (450mm) Max ø Tool

Catalog Number

Balancing Speed

Repeatability of Balancing Measurements (1 Plane)

Repeatability of Balancing Measurements (2 Planes)

Measuring Accuracy

Drive Power

Power Supply

Description

32.STB-SIMPLE

STB Aequilibria Simple STB Aequilibria Pro

600-2400 rpm

<0.3 gmm

<0.5 gmm

10 mg

820 W 230 V

32.STB-PRO

TOOL BALANCING SYSTEM

SPERONI AEQUILIBRIA

Hardware Options

STB AEQUILIBRIA

Catalog Number

Description

SIMPLE

PRO

z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z

— — — —

Base unit without drawers

Integrated cockpit with 21,5” touch screen monitor

Goniometer for intuitive visual orientation

Laser indicator

32.B-FUN-6000 32.B-FUN-6001 32.B-FUN-6002 32.B-FUN-6003 32.B-FUN-6004 32.B-FUN-6005 32.B-CAL-7000 32.B-SCR-6000 32.B.00.1020.51 32.B.00.0412.00

Spindle lock for adapter change

Internal light - white

Internal light - multicolor status function

Automatic door

Integrated scale for tools

Integrated scale for balancing material

Rotor caliber - complete

Balancing screws set - complete

Cockpit drawer for balancing screws

SIMPLE

Label printer / Dymo 550

32.B.00.LPS

Label printer support

Software Options

STB AEQUILIBRIA

Catalog Number

Description

SIMPLE

PRO

z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z

— — —

Single plane balancing

Material density function

Radial drilling / milling function

32.E.BM.0001.00 32.E.BM.0002.00 32.E.BM.0003.00 32.E.BM.0004.00 32.E.BM.0005.00 32.E.BM.0006.00 32.E.BM.0007.00 32.E.BM.0008.00 32.E.BM.0009.00 32.E.BM.0010.00 32.E.BM.0011.00 32.E.BM.0012.00 32.E.BM.0013.00 32.E.BM.0014.00 32.E.BM.0015.00 32.E.BM.0016.00

STB Software maintenance

Two planes balancing software module

Label printer software module Database for different materials

Balance by weight shift software module Balance by screws software module Axial drilling/milling software module Contour Milling program software module

User & Password software module

PRO

Certificate software module - PDF, DIN A4 Scale weight measurement auto-transfer

Spindle automatic positioning module

Tool error mode module

Red Zone management module

Alternative position management module Intelligo TMS / SDS connection module

z = Standard

z = Optional

TOOL BALANCING SYSTEM

SPERONI AEQUILIBRIA

Software Interface Simple Balancing Process For All Operators

Fully designed and developed by SPERONI, STB Aequilibria software offers an advanced, reliable tool balancing solution. Intuitive interfaces simplify configuration, monitoring and control, ensuring maximum efficiency and precision.

SPERONI AEQUILIBRIA Accessories

Balancing Adapters

Catalog Number

Base Taper Type

Pullstud Form

32.B-ADP-9001 32.B-ADP-9002 32.B-ADP-9003 32.B-ADP-9004 32.B-ADP-9005 32.B-ADP-9006 32.B-ADP-9007 32.B-ADP-9008 32.B-ADP-9009 32.B-ADP-9010 32.B-ADP-9011 32.B-ADP-9012 32.B-ADP-9013 32.B-ADP-9014 32.B-ADP-9015 32.B-ADP-9016 32.B-ADP-9017 32.B-ADP-9018 32.B-ADP-9019 32.B-ADP-9020 32.B-ADP-9021 32.B-ADP-9022

HSK25 HSK32 HSK40 HSK50 HSK63 HSK80 HSK100

—

M12 Thread

JIS/DIN

ISO30

ASME

MAS Type 2 (30°) MAS Type 1 (45°)

M16 Thread

DIN/JIS

ISO40

ASME

MAS Type 2 (30°) MAS Type 1 (45°)

M24 Thread

ASME

ISO50

MAS Type 2 (30°) MAS Type 1 (45°)

DIN/JIS

TOOL BALANCING SYSTEM

SPERONI AEQUILIBRIA Accessories

Balancing Masters

Catalog Number

Description

32.B-CAL-7001 32.B-CAL-7002 32.B-CAL-7003 32.B-CAL-7004 32.B-CAL-7005 32.B-CAL-7006 32.B-CAL-7007 32.B-CAL-7008 32.B-CAL-7009 32.B-CAL-7010 32.B-CAL-7011

DIN 69871 SK30 DIN 69871 SK40 DIN 69871 SK50

HSK20 E

HSK25 A\C\E, HSK32 F HSK32 A\C\E, HSK40 F HSK40 A\C\E, HSK50 F HSK50 A\C\E, HSK63 F HSK63 A\C\E, HSK80 F HSK80 A\C\E, HSK100 F HSK100 A\C\E, HSK125 F

Calibration Rotor

Catalog Number

Description

32.B-CAL-7000

Calibration Master

•Adapter with predefined positions for attaching weights to calibrate the machine

Balancing Screw Set

Spare Screws to Replenish the Balancing Screw Set

Catalog Number

Description

Catalog Number

Description

32.B-SCR-6000

Balancing Screw Set

32.B-SCR-6001 32.B-SCR-6002 32.B-SCR-6003 32.B-SCR-6004 32.B-SCR-6005 32.B-SCR-6006 32.B-SCR-6007 32.B-SCR-6008 32.B-SCR-6009

Balancing Screws – 20 pcs. M6x4/.43g Balancing Screws – 20 pcs. M6x4.5/.52g Balancing Screws – 20 pcs. M6x5/.6g Balancing Screws – 20 pcs. M6x5.25/.67g Balancing Screws – 20 pcs. M6x6/.77g Balancing Screws – 20 pcs. M6x6.5/.86g Balancing Screws – 20 pcs. M6x7/.93g Balancing Screws – 20 pcs. M6x7.2/1.03g Balancing Screws – 20 pcs. M6x8/1.09g

Set Contains: 180 Balancing Screws 20 pcs. M6x4/.43g 20 pcs. M6x4.5/.52g 20 pcs. M6x5/.6g 20 pcs. M6x5.25/.67g 20 pcs. M6x6/.77g 20 pcs. M6x6.5/.86g 20 pcs. M6x7/.93g 20 pcs. M6x7.2/1.03g 20 pcs. M6x8/1.09g

TOOL BALANCING SYSTEM

SPERONI AEQUILIBRIA Accessories

Scale for Weights

Scale for Tools

Catalog Number

Description

Integrated Scale for Balancing Material

Integrated Scale for Tools

B-FUN-6005

B-FUN-6004

Balance Standards New Balancing Standard ISO 16084 – We Can Apply It

ISO 1940 •The generally-known balancing standard ISO 1940 promises simple and fast tolerance measurement. •Required data is: grade g, rotational speed of the tool holder and the weight. •Partial values not suitable for practical use. •Does not take into account the interface rigidness, measurement error of the machine, etc. Example HSK 40 tool holder, permissible residual unbalance .29 gmm > corresponds to .0145g (14 milligram). Such values are easy to achieve in theoretical terms, but unfortunately not in practice, because the worker has to work to 14 milligram accurate drilling. ISO 16084 New adapted balancing standard ISO 16084 for high-speed tool holders takes more variables into account for the calculation. •Stiffness interface parameters (bearing load, bearing distance, inaccuracy of shank, etc.) •Mass center of gravity •Consideration of measurement errors of own balancing machine and customer‘s machine •Decision whether static or dynamic balancing is necessary •Provides unbalance values for each plane during dynamic balancing Example HSK 40 tool holder, permissible residual unbalance, 1.88 gmm (with 15% safety) - Corresponds to a material removal accuracy of "only" .094g customer tolerance >2.54 gmm. - Tool holder may be statically balanced. Drill to milligram accuracy.

PRESETTING & MEASURING INDEX

PRESETTER OVERVIEW

32-33

ESSENTIA

34-37

ESSENTIA

35 36 37

ESSENTIA CONTROL

ESSENTIA ACCESSORIES

MAGIS

38-44

MAGIS

39 40 41

MAGIS CNC

MAGIS EZ SHRINK MAGIS ACCESSORIES

42-44

FUTURA

46-57

FUTURA

47-48

FUTURA CNC

49 51

FUTURA AUTOSHRINK FUTURA ACCESSORIES

52-57

PRESETTING & MEASURING

ESSENTIA

MAGIS

MAGIS CNC

SIZE Height Range

15.75 (400mm) 11.8 (300mm)

16.0/24.0 (400mm/600mm) 13.8/-1.97 (350mm/-50mm)

Diameter Range

OPERATION Manual

z z

z z z

Autofocus Spindle Fully Automatic CNC SPINDLE Integral (ISO 50-40)

z z

Integral (ISO, HSK, BIG CAPTO)

Universal Quick Change Spindle Automatic Mechanical Retention Knob Clamping

z z

Spindle Brake

SPINDLE ADAPTERS Reduction Sleeves (ISO, HSK, Polygon, KM, ABS, VDI) Auto Clamping Reduction Sleeves (ISO, HSK, Polygon, KM, ABS, VDI) Universal Quick Change Adapters INSPECTION AND OPTICS Visual Inspection Light

z z

z z z z z

45X Magnification Optics

150X Micro Magnification Optics Custom Multi-Camera System

90º Indexing

DISPLAY 15" Touch Screen 22" View Screen

z z z

24" View/Touch Screen 27" View/Touch Screen

CONTROL

ESSENTIA

SIMPLEVISION/EDGE (PRO)

EDGE/EDGE PRO

z = Standard

z = Optional

PRESETTING & MEASURING

FUTURA AUTOSHRINK

MAGIS EZ SHRINK

FUTURA

FUTURA CNC

16.0/24.0 (400mm/600mm) 13.8/-1.97 (350mm/-50mm)

16.0-48.0 (400-1200mm) 16.0-48.0 (400-1200mm)

16.0-31.5 (400-800mm) 16.0-23.6 (400-600mm)

z z z

z z

z z z

z z

z z z

z z

z z z z z

z z z

EDGE/EDGE PRO

SIMPLEVISION/EDGE/EDGE PRO

EDGE/EDGE PRO

PRESETTING & MEASURING

34 4

PRESETTING & MEASURING

ESSENTIA Designed for Maximum Ergonomics The ESSENTIA is an entry-level tool presetting and measuring system. The robust structure and software interface allow customers to benefit from an entry-level unit. With an ESSENTIA, efficiently measure tools, easily and independently of the operator to achieve full machining productivity. Deliver results right next to your CNC machine.

Features • Ultra-light axis adjustment • Highest precision and repeatability along the entire system’s measuring range • Structure is made completely of aged pearlitic cast iron for thermal stability • Standard ISO 50 reduction system (ISO 40 option) • Touch-control LED front light allows manual inspection of tool tips/inserts

• Sensor system with high-definition camera • Micron-precise scales & state-of-the-art guideways • Largest recirculating ball bearing contact face in its class • Multi-touch display • Windows PC-based control

High Precision ISO 50 Spindle

Rapid X & Z Axes Movement

Hi-Res Camera with 45x Magnification Optics

Aged Pearlitic Cast Iron Guarantees Maximum Isostaticity

39.8 (1010mm)

19.3 (489mm)

Catalog Number 32.E44R 32.E45R 32.E45RF

X-Axis Max ø

Z-Axis Max Length

Spindle Taper

Weight

ISO40

11.8 (300mm)

16.0 (400mm)

200 lbs (90kg)

ISO50

• Use of battery backup is recommended

ACCESSORIES

BATTERY BACKUP PG. 72

LABEL PRINTER PG. 73

ADAPTERS PG. 70

WORKBENCH PG. 37

PRESETTING & MEASURING

ESSENTIA Control Optimize All Tool Presetting and Measuring Operations

The ESSENTIA control is designed and developed entirely by SPERONI exclusively for the STP ESSENTIA. The vertical graphic interface makes an intuitive solution for all tool measurement and management needs.

Features • Vertical touch-screen • Sensor system with high-definition camera • Run-out function • Maximum profile function

• Base post processor • Tool data base • Windows PC-based control • Online help function

Manual Measurement

Runout Function

Measuring Icons Library

Inspection Light

PRESETTING & MEASURING

ESSENTIA Accessories

SPERONI Workbench Enclosed and ventilated workbench with storage area and lockable door. The black-and-white steel workbench provides working area for all presetting requirements.

Catalog Number

Description

47.25 (1200mm)

20.5 (520mm)

31.5 (800mm)

32.EBENCH

SPERONI Workbench - ESSENTIA

• Plastic holders can be purchased separately depending on tapers needed

Plastic Holder (for Sleeve/Tool Holder)

Type

Catalog Number

Taper

Size

32.105.180 32.105.181 32.105.182 32.105.184

30 40 50

ISO

HSK

63A

Workbench Constructed of black steel and a 48x30-inch maple worktop.

Catalog Number

Description

32.123.BENCH

Modular Workbench - ESSENTIA

PRESETTING & MEASURING

MAGIS Intuitive Vision System The new SIMPLE VISION PC-based control and image processing system is supplied with a high-resolution 22" monitor for a crisp and clear visualization of tool data. The graphical interface and powerful online help function guarantee a trouble-free and secure experience.

Features • Made completely of aged pearlitic cast iron for thermal stability eliminates need for frequent recalibration • Unmatched precision — T.I.R .0003" at 11.8" • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Front light (episcopy) allows for the manual inspection of the tool tip/insert detecting wear or cracks • Pneumatic spindle disc brake system locks at any point in the 360º rotation

• Precision-ground integrated spindle with calibration edge for quick calibration • Taper angle tolerance AT1; no need for an external caliper or master • Micron-precise glass scales and state-of-the-art guideways • Largest and toughest recirculating ball bearing contact face in its class • Windows PC-based control • Online help function

High Precision Spindle with Integrated Calibration Edge

Pneumatic Rapid Axis Movement

X & Z-Axis Knobs for the Micrometric Movement

Front Light For Cutting Edge Inspection

Catalog Number

X-Axis Max ø

Z-Axis Max Length

Spindle Taper

Mechanical Clamping

Control

Weight

32.M44S 32.M44SC 32.M45S 32.M45SC 32.M65S 32.M65SC 32.M45E 32.M45EC

11.8 (300mm) 11.8 (300mm) 11.8 (300mm) 11.8 (300mm) 11.8 (300mm)

16.0 (400mm) 16.0 (400mm) 24.0 (600mm) 16.0 (400mm) 24.0 (600mm)

33.5 (852mm) 33.5 (852mm) 33.5 (852mm) 33.5 (852mm) 33.5 (852mm)

23.0 (583mm) 23.0 (583mm) 23.0 (583mm) 23.0 (583mm) 23.0 (583mm)

36.0 (916mm) 36.0 (916mm) 44.0 (1119mm) 36.0 (916mm) 44.0 (1119mm)

440 lbs (200kg) 440 lbs (200kg) 570 lbs (260kg) 440 lbs (200kg) 570 lbs (260kg)

SimpleVision

ISO40

SimpleVision

ISO50

SimpleVision

ISO50

EDGE 2.0

ISO50

z z

32.M65EC

EDGE 2.0

ISO50

ACCESSORIES

• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; other upgrades available • 1-year warranty on material, control, labor and travel expenses

SOFTWARE OPTIONS PG. 60

BATTERY BACKUP PG. 72

INTEGRAL SPINDLES PG. 43

ADAPTERS PG. 70

PRESETTING & MEASURING

MAGIS CNC Available in a CNC Version for Operator-Independent Measuring Results

Fast and precise positioning of the axes. The combination of the CNC spindle and the CNC X & Z-axis control delivers a full CNC MAGIS. Automatically execute measuring cycles, adding speed and precision to your measurements. The unmatched repeatability and quality will further increase efficiency and profitability.

Features • Same features as standard MAGIS • CNC spindle and CNC X & Z-axis, automatically execute measuring cycles • Numeric control system allows for the operator independent, fast and micron-precise positioning of the axes

• Steel workbench provides working area for all presetting requirements • Conveniently positioned industrial grade controls for ease of use

X & Z-Axis Manual Movement Always Available

Aged Pearlitic Cast Iron Guarantees Maximum Isostaticity

Optimized Cockpit

Automatic Spindle and X & Z-Axis Movement

Left Hand

Right Hand

Catalog Number

X-Axis Max ø

Z-Axis Max Length

Pneumatic Requirements

Presetter L 33.5 (852mm) 33.5 (852mm)

Presetter W 23.0 (583mm) 23.0 (583mm)

Presetter H 36.0 (916mm) 44.0 (1119mm)

Description

Power

Consumption

Weight

MAGIS 400 CNC MAGIS 600 CNC

16.0 (400mm) 24.0 (600mm)

505 lbs (230 kg) 595 lbs (270 kg)

32.M45CNC

-2.0 to +14.0 (-50mm to +350mm)

110V (60Hz up to 5 AMPs)

70-100 psi (5-7 bar)

1…2 cfm

32.M65CNC

• Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is EDGE 2.0; other upgrades available • 1-year warranty on material, control, labor and travel expenses

ACCESSORIES

SOFTWARE OPTIONS PG. 60

BATTERY BACKUP PG. 72

INTEGRAL SPINDLES PG. 43

ADAPTERS PG. 70

PRESETTING, MEASURING & SHRINKING

MAGIS EZ SHRINK Presetting & Shrinking in One Device Featuring a dedicated control with essential measurement functions, the MAGIS EZ Shrink delivers unmatched repeatability and quality for greater efficiency and profitability.

NEW

Features •Dedicated EZ Shrink control •Spindle-integrated pin system with 150mm travel •Integrated mechanical clamping system •Ergonomic workbench

•Safe shrinking procedure •Temperature monitoring eliminates overheating •Optional integrated fume extractor •Hands-free height adjustment

Dedicated Software Provides Step-By-Step Guidance With Clear Visuals, Ensuring Safe And Error-Free Operation Guidance With C And Error-Free O

Fully Safe Management of Tool Holder Temperature Compensation y g

High-Precision Spindle with Integrated Calibration Edge and Brake System for Fast, Easy Recalibration

50.39 (1280mm)

43.47 (1104mm)

Catalog Number

X-Axis Max ø

Z-Axis Max Length

Pneumatic Requirements

Presetter L 50.39 (1280mm) 50.39 (1280mm)

Presetter W 43.47 (1104mm) 43.47 (1104mm)

Presetter H 67.5 (1707mm) 75.5 (1907mm)

Description

Power

Consumption

Weight

MAGIS 400 EZ Shrink MAGIS 600 EZ Shrink

16.0 } (400mm) 24.0 (600mm)

793.8 lbs (360 kg) 883.8 lbs (400 kg)

32.M45EZS

-2.0" to +14.0" (-50mm to +350mm)

70-100 psi (5-7 bar)

400-volt 3-phase

1…2 cfm

32.M65EZS

• Industrial power transformer required • Use of battery backup is recommended

PRESETTING & MEASURING

MAGIS Accessories

Automatic CNC Spindle Motorized spindle allows for automatic focusing, location of max diameter and runout. A disc brake system locks the spindle at any point in the 360º rotation.

Catalog Number

Control

Description

32.MSU-AUTOFOCUS

Simple Vision MAGIS SimpleVision Upgrade, Autofocus

• CNC/Autofocus spindle does not require CNC control • All axes can also be moved manually

32.MEU-CNC-A

EDGE

MAGIS EDGE Upgrade, CNC A Axis

Tool RFID Chip Provides complete and reliable tool data and guarantees secure operation. Tool RFID chips can be integrated into machine controls for reliable tool management. Data stays with the tool for optimal use and management.

Catalog Number

Description

32.105.124 32.105.125 32.105.120 32.105.122

Mechanical Slide for Read/Write Head - Automatic

Bar Code Reader - Uniscan C2R

Read/Write Balluff Hardware & Software for C, M and V Styles Tool Indentification Balluffs - Handle for Read/ Write Head

• P&F, Mazak and other systems available • Requires EDGE 2.0 control software

4-Position Index System The 90º spindle indexing system enables you to fix in four precise positions, a key element for the fast and accurate preset and measurement of lathe tooling.

Catalog Number

Description

32.105.200

4-Position Index System

PRESETTING & MEASURING

MAGIS Accessories

Automatic Mechanical Clamping System The design of this automatic system allows for high repeatability and accuracy in the measurement of the tool. This is achieved without adding or removing any component on the machine. Guarantees correct unclamp and immediate release.

HSK

VDI

ISO

POLYGON

CLAMPING FORCE 200KG

Type

Catalog Number

Taper

Size

Taper

Size

32.105.204 32.105.203 32.105.202 32.110.037 32.110.038 32.110.039 32.110.040 32.110.041

32.110.056 32.110.057 32.110.058 32.110.059 32.110.064

30 40 50

C3 C4 C5 C6 C8

ISO

BIG CAPTO

32A/C 40A/C 50A/C* 63A/C 100A/C

HSK

*110mm loss of measuring range with HSK-50A/C integral spindle • These systems are guaranteed for the following standard knobs: DIN 69872, ISO 7388/2A, ISO 7388/2B, MAS 403 BT, MAS 403 BT ANSI Type, ANSI 5.50 CATERPILLAR, BT (JIS 6339)

Perfect Interchangeability BIG-PLUS tool holders can be used on existing standard machine spindles. Existing standard tool holders can also be used on BIG-PLUS spindles. In this case, however, simultaneous contact cannot be attained. Although other dual-contact systems require exclusive new accessories, BIG-PLUS tooling uses existing accessories. Further, it is not necessary to modify tool magazines and ATC devices on existing machines.

BIG-PLUS Holder

Tool Presetter

Conventional Holder

PRESETTING & MEASURING

MAGIS Accessories

SPERONI Workbench Prevent dirt and debris from corrupting your measuring instrument PC with this enclosed and ventilated workbench. Complete with storage area and lockable door. The black-and-white steel workbench provides working area for all presetting requirements.

Catalog Number

Description

Length

Width

Height

32.MBENCH

SPERONI Workbench - MAGIS

• Plastic holders can be purchased separately depending on tapers needed

Plastic Holder (for Sleeve/Tool Holder)

Type

Catalog Number

Taper

Size

32.105.180 32.105.181 32.105.182 32.105.184

30 40 50

ISO

HSK

63A

Workbench Black steel cabinet with 60x30-inch maple top has a lockable door. The ventilated cabinet has a PC storage shelf and a lower shelf.

Catalog Number

Description

Length Width Height

32.100.015

Modular Workbench - MAGIS

• Various options available to mount monitor and hand tools

Dust Cover Protect your investment from dust and contaminants with a custom vinyl cover.

Catalog Number

Description

32.100.110

Dust Cover - MAGIS

PRESETTING & MEASURING

FUTURA Unparalleled Precision, Repeatability and Longevity

The SPERONI FUTURA line is the result of more than 50 years of experience in the design and production of tool measuring and presetting. The FUTURA line represents the most advanced and complete line of vertical tool presetting and measuring machines in its class. The modular design offers the right solution for every measuring need and can be upgraded for future needs.

Features • Structure is made completely of aged pearlitic cast iron for thermal stability • Solid design eliminates need for frequent recalibration • Unmatched precision — T.I.R .00016" at 11.8" • High frequency sub-pixel analysis delivers a 45x standard optical magnification • Front light (episcopy) allows for the manual inspection of the tool tip/insert to detect wear or cracks • Pneumatically activated spindle disc brake system locks at any point in the 360º rotation

• X & Z-axis fine adjustment hand wheels allow for micron-precise adjustments • Precison-ground integrated spindle with calibration edge for quick recalibration • Taper angle tolerance AT1; no need for an external caliper or master • Micron-precise glass scales and state-of-the-art guideways • Largest recirculating ball bearing contact face in its class

Pneumatic Rapid X & Z Axis Movement Device

Integral ISO 50 Spindle with Calibration Edge

X & Z-Axis Knobs for the Micrometric Movement

Optimized Cockpit for the Commands

Customizable Work Station Setting the benchmark in ergonomics, the FUTURA's open spindle and cockpit controls are designed for worker safety and ease of use.

PRESETTING & MEASURING

FUTURA

Catalog Number

X-Axis Max ø

Z-Axis Max Length 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm) 16.0 (400mm) 24.0 (600mm) 32.0 (800mm) 48.0 (1200mm)

Pneumatic Requirements

Description

Power*

Consumption

H Weight

51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 51.0 (1295mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 53.0 (1345mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm) 61.0 (1550mm)

63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm) 63.0 (1600mm)

74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm) 74.0 (1880mm) 82.0 (2082mm) 90.0 (2286mm) 106.0 (2692mm)

1215 lbs (550 kg) 1260 lbs (570 kg) 1300 lbs (590 kg) 1300 lbs (590 kg) 1345 lbs (610 kg) 1390 lbs (630 kg) 1435 lbs (650 kg) 1345 lbs (610 kg) 1410 lbs (640 kg) 1455 lbs (660 kg) 1500 lbs (680 kg) 1585 lbs (720 kg) 1630 lbs (740 kg) 1675 lbs (760 kg) 1765 lbs (800 kg)

32.220.000

FUTURA STP 44

16.0 (400mm)

32.220.011

FUTURA STP 46

32.220.012

FUTURA STP 48

32.220.013

FUTURA STP 64

32.220.014

FUTURA STP 66

24.0 (600mm)

32.220.015

FUTURA STP 68

100V (60Hz up to 5 AMPs) 110V (60Hz up to 5 AMPs) 220V (60Hz up to 3 AMPs)

32.220.016

FUTURA STP 612

70-100 psi (.05-.07 bar)

32.220.017

1…2 cfm

FUTURA STP 84

32.220.018

FUTURA STP 86

32.0 (800mm)

32.220.019

FUTURA STP 88

32.220.020

FUTURA STP 812

32.220.021

FUTURA STP 124

32.220.022

FUTURA STP 126

48.0 (1200mm)

32.220.023

FUTURA STP 128

32.220.024

FUTURA STP 1212

ACCESSORIES

*Please specify power supply choice of 100V, 110V or 220V when ordering • Use of battery backup is recommended • Standard integral spindle is ISO 50 taper; other options available • Standard control software is SIMPLE VISION; upgrades available • 1-year warranty on material, control, labor and travel expenses

SOFTWARE OPTIONS PG. 60

BATTERY BACKUP PG. 72

SPINDLE OPTIONS PG. 53

ADAPTERS PG. 54

PRESETTING & MEASURING

FUTURA CNC

Catalog Number

X-Axis Max ø

Pneumatic Requirements

Description

Power*

Consumption

H Weight

FUTURA STP 44 CNC FUTURA STP 46 CNC FUTURA STP 48 CNC FUTURA STP 64 CNC FUTURA STP 66 CNC FUTURA STP 68 CNC FUTURA STP 612 CNC FUTURA STP 84 CNC FUTURA STP 86 CNC FUTURA STP 88 CNC FUTURA STP 812 CNC FUTURA STP 124 CNC FUTURA STP 126 CNC FUTURA STP 128 CNC FUTURA STP 1212 CNC

32.220.000.CNC

16.0 (400mm)

32.220.011.CNC

32.220.012.CNC

32.220.013.CNC

32.220.014.CNC

24.0 (600mm)

32.220.015.CNC

100V (60Hz up to 5 AMPs) 110V (60Hz up to 5 AMPs) 220V (60Hz up to 3 AMPs)

32.220.016.CNC

70-100 psi (.05-.07 bar)

32.220.017.CNC

1…2 cfm

32.220.018.CNC

32.0 (800mm)

32.220.019.CNC

32.220.020.CNC

32.220.021.CNC

32.220.022.CNC

48.0 (1200mm)

32.220.023.CNC

32.220.024.CNC

ACCESSORIES

SOFTWARE OPTIONS PG. 60

BATTERY BACKUP PG. 72

SPINDLE OPTIONS PG. 53

ADAPTERS PG. 54

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